GENERATOR (for 100A Type) DISASSEMBLY


  1. REMOVE GENERATOR CLUTCH PULLEY


    1. A0118MXE01
      Text in Illustration
      *1 Generator Pulley Cap

      Using a screwdriver, remove the generator pulley cap.

    2. Clamp the generator drive end frame in a vise tightly.

    3. A0117H5E02

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    4. A0118B4E01
      Text in Illustration
      *1 Rotor Shaft

      Place the rotor shaft end into SST (A).

    5. A011BM7E01
      Text in Illustration
      *1 Clutch Pulley

      Fit SST (B) onto the clutch pulley.

    6. A011B2VE01
      Text in Illustration
      *a Hold
      *b Turn

      Loosen the pulley by turning SST (B) in the direction shown in the illustration.

      Note


      • Check that the drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    7. Remove SST from the generator assembly.

    8. Remove the clutch pulley from the rotor shaft.

  2. REMOVE GENERATOR REAR END COVER


    1. A011BCB

      Place the generator assembly on the clutch pulley.

    2. A0118ZI

      Remove the 3 nuts and generator rear end cover.

  3. REMOVE GENERATOR TERMINAL INSULATOR


    1. A0119U7

      Remove the terminal insulator from the generator coil.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A011995

      Remove the 2 screws and brush holder from the generator coil.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. A011AEI

      Remove the 4 bolts.

    2. A01196FE01
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01182IE01

      Remove the generator washer.

    2. A0118XS

      Remove the generator rotor assembly.

  7. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01171M

      Remove the 4 screws and bearing retainer from the drive end frame.

    2. A01188YE02

      Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )