GENERATOR (for 80A Type) REASSEMBLY


  1. INSTALL GENERATOR ROTOR ASSEMBLY

    A0119SC

    1. Place the drive end frame on the generator rotor assembly.

      Note

      Do not drop the generator rotor assembly.

    2. Install the generator rotor assembly and plate retainer.

    3. A0119REE01
      Text in Illustration
      *1 29 mm Socket Wrench

      Using a 29 mm socket wrench and press, slowly press in the rectifier end frame.

    4. A0119O6E01
      Text in Illustration
      *1 Terminal Insulator

      Install the 4 nuts.

      Torque:
      4.5 N*m  { 46 kgf*cm, 40 in.*lbf }

    5. Install the 3 terminal insulators onto the rectifier end frame.

  2. INSTALL GENERATOR HOLDER WITH RECTIFIER

    A011BK3

    1. Install the generator rectifier holder with the 3 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  3. INSTALL GENERATOR REGULATOR ASSEMBLY

    A0118CP

    1. Install the generator regulator assembly with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

    A0119BJ

    1. Install the plate seal.

    2. Install the generator brush holder assembly with the 3 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

    3. Install the brush cover onto the generator brush holder assembly.

  5. INSTALL GENERATOR REAR END COVER


    1. A01181E

      Install the generator rear end cover with the 2 nuts.

      Torque:
      4.4 N*m  { 45 kgf*cm, 39 in.*lbf }

    2. Install the rectifier plate with the nut and bolt.

      Torque:
      4.4 N*m  { 45 kgf*cm, 39 in.*lbf, for nut }
      Torque:
      3.9 N*m  { 40 kgf*cm, 35 in.*lbf, for bolt }

  6. INSTALL GENERATOR TERMINAL INSULATOR


    1. A01171S

      Install the generator terminal insulator with the nut.

      Torque:
      4.1 N*m  { 42 kgf*cm, 36 in.*lbf }

  7. INSTALL GENERATOR PULLEY


    1. Clamp the generator housing stay in a vise.

    2. Install the generator pulley onto the generator rotor shaft by tightening the generator pulley nut by hand.

    3. A0117PME01
      Text in Illustration
      *a Hold
      *b Turn

      Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

      SST
      09820-63011   ( 09820-06010, 09820-06021 )
      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Note

      Check that SST is securely fitted onto the generator rotor shaft.

      Tech Tips

      SST 1-A and B 09820 - 06010
      SST 2 09820 - 06021
    4. A0118LSE01
      Text in Illustration
      *a Insert

      Insert SST 2, and attach the pulley nut to SST 2.

    5. A011ADBE01
      Text in Illustration
      *a Hold
      *b Turn

      Tighten the generator pulley nut by turning SST 1-A in the direction shown in the illustration.

      Torque:
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }

      Tech Tips

      Hold the adjustable wrench against the vise and tighten the nut securely.

    6. Remove SST 2 from the generator.

    7. A0118Z7E01
      Text in Illustration
      *a Hold
      *b Turn

      Turn SST 1-B, and remove SST 1-A and B.

    8. Turn the generator pulley, and check that the generator pulley moves smoothly.