GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR PULLEY CAP


    1. A0117LC

      Using a screwdriver, remove the generator pulley cap.

  2. REMOVE GENERATOR CLUTCH PULLEY


    1. Clamp the generator drive end frame in a vise.

    2. A0117H5E02

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    3. A011844E01
      Text in Illustration
      *1 Rotor Shaft

      Place the rotor shaft end into SST (A).

    4. A011ASZE01
      Text in Illustration
      *1 Clutch Pulley

      Fit SST (B) to the clutch pulley.

    5. A011APZE01
      Text in Illustration
      *1 Turn
      *2 Hold

      Loosen the pulley by turning SST (B) in the direction shown in the illustration.

      Note


      • Check that the drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    6. Remove SST from the generator.

    7. Remove the clutch pulley from the rotor shaft.

  3. REMOVE GENERATOR REAR END COVER


    1. A011AE0

      Place the generator assembly on the clutch pulley.

    2. A0118F9

      Remove the 3 nuts and generator rear end cover.

  4. REMOVE GENERATOR TERMINAL INSULATOR


    1. A011AGE

      Remove the terminal insulator from the generator coil.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A0117IR

      Remove the 2 screws and brush holder from the generator coil.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. Remove the 4 bolts.

    2. A011BCGE06
      Text in Illustration
      *1 Turn
      *2 Hold

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01182IE01

      Remove the generator washer.

    2. A01172Y

      Remove the generator rotor assembly.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A0119BG

      Remove the 4 screws and retainer plate from the drive end frame.

    2. A01188YE02

      Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )