GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR PULLEY

    A0117U8E02
    Text in Illustration
    *1 Turn
    *2 Hold
    SST
    09820-63011   ( 09820-06010, 09820-06021 )

    Tech Tips

    SST 1-A and B 09820 - 06010
    SST 2 09820 - 06021

    1. Clamp the generator housing stay in a vise.

    2. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Note

      Check that SST is securely fitted onto the generator rotor shaft.

    3. A011BCQE02
      Text in Illustration
      *1 Insert

      Insert SST 2, and attach the pulley nut to SST 2.

    4. A011A2AE02
      Text in Illustration
      *1 Turn
      *2 Hold

      To loosen the generator pulley nut, turn SST 1-A in the direction shown in the illustration.

      Note

      To prevent damage to the rotor shaft, do not loosen the generator pulley nut by more than one half turn.

    5. Remove SST 2 from the generator.

    6. A011BD4E02
      Text in Illustration
      *1 Turn
      *2 Hold

      Turn SST 1-B, and remove SST 1-A and B.

    7. Remove the generator pulley nut and generator pulley.

  2. REMOVE GENERATOR TERMINAL INSULATOR


    1. A011BL3

      Remove the nut and terminal insulator.

  3. REMOVE GENERATOR REAR END COVER


    1. A0117GW

      Remove the nut, bolt and rectifier plate.

    2. Remove the 2 nuts and rear end cover.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A0119BJ

      Remove the brush cover from the generator brush holder assembly.

    2. Remove the 3 screws and generator brush holder assembly.

    3. Remove the plate seal.

  5. REMOVE GENERATOR REGULATOR ASSEMBLY

    A0118KP

    1. Remove the 2 screws and generator regulator assembly.

  6. REMOVE GENERATOR HOLDER WITH RECTIFIER

    A01183L

    1. Remove the 3 screws and generator holder with rectifier.

  7. REMOVE GENERATOR ROTOR ASSEMBLY

    A011BTUE01
    Text in Illustration
    *1 Terminal Insulator

    1. Remove the 3 terminal insulators from the rectifier end frame.

    2. Remove the 4 nuts.

    3. A0118J3E01
      Text in Illustration
      *1 Turn
      *2 Hold
      *3 Wooden Block

      Using SST, remove the rectifier end frame.

      SST
      09286-46011

    4. Remove the generator washer.

    5. A0119VTE01
      Text in Illustration
      *1 Wooden Block

      Remove the generator rotor assembly from the drive end frame.

      Note

      Do not drop the generator rotor assembly.

      Tech Tips

      If the generator rotor is engaged too firmly, gently tap the generator rotor shaft to remove it using a plastic hammer.