REAR BRAKE (for Drum Type) REASSEMBLY


  1. INSTALL REAR WHEEL CYLINDER CUP KIT


    1. A0119KHE01

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a 2 new wheel cylinder cups and the 2 pistons as shown in the illustration.

    2. Install the 2 new wheel cylinder cups to each piston.

    3. Install the rear wheel brake cylinder compression spring to the rear wheel brake cylinder assembly.

    4. Install the 2 pistons to the wheel brake cylinder.

    5. Install the 2 new wheel cylinder boots to the rear wheel brake cylinder assembly.

  2. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY


    1. A011BRW

      Install the rear wheel brake cylinder assembly to the backing plate with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    2. A0119BW

      Using a union nut wrench (10 mm), connect the brake tube to the rear wheel brake cylinder assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. TEMPORARILY TIGHTEN REAR DRUM BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the rear drum brake bleeder plug after bleeding any air left in the system.

  4. INSTALL REAR DRUM BRAKE BLEEDER PLUG CAP

  5. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    1. A011BTK

      Using needle-nose pliers, install the rear brake parking brake shoe lever sub-assembly with a new C-washer.

  6. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER


    1. A0119AV

      Install the rear brake automatic adjust lever and automatic adjust lever tension spring to the rear brake shoe (front).

  7. INSTALL REAR BRAKE SHOE KIT


    1. A011955E01

      Apply high temperature grease to the surface of the backing plate that contacts the shoes as shown in the illustration.

    2. A0119WI

      Using needle-nose pliers, install the parking brake cable to the rear brake parking brake shoe lever sub-assembly.

    3. A011BKAE01

      Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

      SST
      09718-00011
    4. A011A1CE01

      Apply a light layer of high temperature grease to the entire circumference of a adjustment bolt as shown in the illustration.

    5. A011BF1E02
      Text in Illustration
      *1 Backing Plate
      *2 Parking Brake Shoe Strut Set

      Install the rear brake strut set to the rear brake shoe.

    6. A0117FTE01

      Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

      SST
      09718-00011
    7. A0118LXE01

      Using SST, install the tension spring to the rear brake shoe.

      SST
      09921-00010
    8. A01192LE01

      Using SST, install the shoe return spring to the rear brake shoe.

      SST
      09921-00010

      Note

      Do not damage the wheel cylinder boot.

  8. INSPECT REAR DRUM BRAKE


    1. Inspect that each part is installed properly as shown in the illustration.

      A011ALXE01

      Note

      There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.