REAR BRAKE (for Disc Type) REASSEMBLY


  1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the rear disc brake bleeder plug after bleeding any air left in the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A011AOYE02

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal as shown in the illustration.

    2. Install the piston seal to the disc brake cylinder assembly.

      Note

      Securely install the piston seal to the groove of the disc brake cylinder.

  4. INSTALL CYLINDER BOOT


    1. A0118GHE03
      Text in Illustration
      *1 Cylinder Boot
      *2 Disc Brake Piston

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot as shown in the illustration.

    2. Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston as shown in the illustration.

    3. Install the cylinder boot to the rear disc brake piston.

    4. Install the rear disc brake piston to the rear disc brake cylinder assembly.

      Note

      Do not install the cylinder boot after installing the piston into the disc brake cylinder.

  5. INSTALL REAR DISC BRAKE PISTON


    1. A011A1O

      Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder.

      Note

      Securely install the cylinder boot to the groove of the rear disc brake cylinder.

    2. A01186CE02

      Using SST, screw the piston to the end by turning it clockwise as far as possible.

      SST
      09960-10010   ( 09963-00400 )

      Note


      • Securely install the cylinder boot to the groove of the piston.

      • Do not damage the piston or cylinder boot.

    3. A011ABJE01

      Using SST, slowly turn the piston counterclockwise until the piston groove is positioned as shown in the illustration.

      Tech Tips

      When installing the disc brake cylinder to the disc cylinder mounting, align the piston groove with the protrusion on the brake pad.

    4. A0119AHE02
      Text in Illustration
      *1 Disc Brake Piston
      *2 Cylinder Boot
      *3 Disc Brake Cylinder

      Make sure that the cylinder boot is securely installed into the groove of the disc brake cylinder and disc brake piston.