FRONT BRAKE REASSEMBLY


  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the front disc brake bleeder plug after bleeding any air left in the system.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A0117M6E07

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal as shown in the illustration.

    2. Install the piston seal to the disc brake cylinder assembly.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder.

  4. INSTALL FRONT DISC BRAKE PISTON


    1. A011B6KE01
      Text in Illustration
      *1 Disc Brake Piston
      *2 Cylinder Boot

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot as shown in the illustration.

    2. Apply a light layer of lithium soap base glycol grease to the entire circumference of the front disc brake piston as shown in the illustration.

    3. Install the cylinder boot to the front disc brake piston.

    4. Install the front disc brake piston to the front disc brake cylinder assembly.

      Note

      Do not install the piston forcibly in the disc brake cylinder assembly.

  5. INSTALL CYLINDER BOOT


    1. A0117FBE05
      Text in Illustration
      *1 Set Ring
      *2 Disc Brake Piston
      *3 Cylinder Boot
      *4 Disc Brake Cylinder

      Install the cylinder boot to the disc brake cylinder assembly.

      Note

      Securely install the cylinder boot to the groove of the disc brake cylinder and piston.

    2. Using a screwdriver, install a new set ring.

      Note


      • Securely install the set ring to the outer groove of the cylinder boot.

      • Do not damage the cylinder boot.

      Tech Tips

      Tape the screwdriver tip before use.