BRAKE ACTUATOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE BATTERY CLAMP SUB-ASSEMBLY (for 1ND-TV RHD)


    1. A011ADE

      Remove the 2 nuts and the battery clamp.

  3. REMOVE BATTERY (for 1ND-TV RHD)

  4. REMOVE FUEL FILTER ASSEMBLY (for 1ND-TV RHD)


    1. A011B6X

      Disconnect the 2 wire harness clamps.

    2. Disconnect the connector.

    3. A011A0C

      Disconnect the 2 connectors.

    4. A0119HL

      Disconnect the 2 fuel hose clamps from the fuel filter.

    5. Disconnect the 2 fuel hoses.

    6. A011BBN

      Loosen the fuel filter drain plug to drain fuel.

    7. Tighten the fuel filter drain plug.

    8. A0118XZ

      Remove the 2 nuts and fuel filter.

  5. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately clean it off completely.

  6. REMOVE COWL PANEL SUB-ASSEMBLY


    1. Remove the cowl panel sub-assembly Click here.

  7. REMOVE HEATER ASSEMBLY (w/ Combustion Type Power Heater)


    1. Remove the heater assembly Click here.

  8. REMOVE NO. 2 HEATER BRACKET SUB-ASSEMBLY (w/ Combustion Type Power Heater)


    1. A0116XP

      Remove the bolt and the No. 2 heater bracket sub-assembly from the body.

  9. REMOVE COWL VENTILATOR SPLASH SHIELD RH (for LHD)


    1. A011AWD

      Disengage the claw, guide and the cowl ventilator splash shield RH from the body.

  10. REMOVE FRONT FENDER EXTENSION RH (for LHD)


    1. A011A9H

      Remove the 2 bolts, 3 nuts and the front fender extension RH from the body.

  11. REMOVE BRAKE ACTUATOR WITH BRACKET (for LHD)


    1. A0117T3

      Disengage the 3 wire harness clamps from the body.

    2. A0118L9

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    3. A011A1W

      Using a union nut wrench (10 mm), disconnect the No. 3 brake tube from the brake tube way.

    4. A011B7LE01
      Text in Illustration
      *1 Flare Nut ( 10 mm)
      *2 Flare Nut ( 12 mm)

      Using a union nut wrench (10 mm and 12 mm), disconnect the 6 brake tubes from the actuator.

    5. A01177XE01
      Text in Illustration
      *1 To Front Wheel Cylinder RH
      *2 To Front Wheel Cylinder LH
      *3 To Rear Wheel Cylinder RH
      *4 To Rear Wheel Cylinder LH
      *5 From 1st of Master Cylinder
      *6 From 2nd of Master Cylinder

      Use tags or make a memo to identify the places to reconnect.

    6. A0117P7

      Disengage the 2 clamps and separate the brake tube assembly from the body.

    7. A0118MU

      Remove the 3 bolts and the brake actuator with bracket from the body.

      Note


      • Do not damage the brake tubes or wire harness.

      • Do not carry the brake actuator assembly by the connector.

  12. REMOVE BRAKE ACTUATOR WITH BRACKET (for RHD)


    1. A0118U7

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. A011939

      Using a union nut wrench (10 mm), disconnect the No. 5 brake tube from the brake tube way.

    3. A0118X9E01
      Text in Illustration
      *1 Flare Nut ( 10 mm)
      *2 Flare Nut ( 12 mm)

      Using a union nut wrench (10 mm and 12 mm), disconnect the 6 brake tubes from the actuator.

    4. A01183EE01
      Text in Illustration
      *1 To Front Wheel Cylinder RH
      *2 To Front Wheel Cylinder LH
      *3 To Rear Wheel Cylinder RH
      *4 To Rear Wheel Cylinder LH
      *5 From 1st of Master Cylinder
      *6 From 2nd of Master Cylinder

      Use tags or make a memo to identify the places to reconnect.

    5. A011BSA

      Disengage the 4 clamps and separate the brake tube assembly from the body.

    6. A011BUY

      Remove the 3 bolts and the brake actuator with bracket from the body.

      Note


      • Do not damage the brake tubes or wire harness.

      • Do not carry the brake actuator assembly by the connector.

  13. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY (for LHD)


    1. A0118B3

      Remove the 3 bolts and brake actuator from the brake actuator bracket assembly.

  14. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY (for RHD)


    1. A01192G

      Remove the 3 bolts and brake actuator from the brake actuator bracket assembly.