BRAKE MASTER CYLINDER (for RHD) REMOVAL

Note

Release the vacuum from the booster by depressing the brake pedal several times. Then remove the brake master cylinder from the brake booster.


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. Remove the windshield wiper motor and link assembly Click here.

  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. DISCONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)


    1. A011AVE

      Move the clip and disconnect the clutch reservoir tube.

  4. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o Stop and Start System)


    1. A011ANX

      Disconnect the brake fluid level warning switch connector and disengage the clamp.

    2. A011BUC

      Using a union nut wrench (12 mm), disconnect the 2 brake tubes from the No. 1 brake tube way and No. 2 brake tube way.

    3. A01175G

      Using a union nut wrench (12 mm), loosen the No. 8 brake tube and No. 9 brake tube.

    4. A011AAC

      Remove the 2 nuts.

    5. Remove the No. 8 brake tube and No. 2 brake tube way.

    6. A011B3O

      Remove the 2 nuts.

    7. Remove the No. 9 brake tube and No. 1 brake tube way.

    8. Remove the brake master cylinder sub-assembly.

    9. Remove the O-ring from the brake master cylinder sub-assembly.

      Note


      • The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.

      • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.

      • Release the vacuum from the booster by depressing the brake pedal several times. Then remove the brake master cylinder from brake booster.

      • When installing the master cylinder to the brake booster, or when removing the master cylinder from the brake booster, make sure that the master cylinder is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling off.

      • Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the piston.

      • Do not use any other type of grease or fluid.

    10. A011BM0

      Remove the No. 8 brake tube from the No. 2 brake tube way.

    11. A011AVY

      Remove the No. 9 brake tube from the No. 1 brake tube way.

  5. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ Stop and Start System)


    1. A0118L0

      Disconnect the brake fluid level warning switch connector and the vacuum sensor wire connector, and disengage the clamp.

    2. A011BUC

      Using a union nut wrench (12 mm), disconnect the 2 brake tubes from the No. 1 brake tube way and No. 2 brake tube way.

    3. A01175G

      Using a union nut wrench (12 mm), loosen the No. 8 brake tube and No. 9 brake tube.

    4. A011B7E

      Remove the 2 nuts.

    5. Remove the No. 8 brake tube and No. 2 brake tube way.

    6. A0117OR

      Disconnect the vacuum hose.

    7. Remove the nut and vacuum sensor assembly.

    8. A0119SF

      Remove the 2 nuts.

    9. Remove the No. 9 brake tube and No. 1 brake tube way.

    10. Remove the brake master cylinder sub-assembly.

    11. Remove the O-ring from the brake master cylinder sub-assembly.

      Note


      • The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.

      • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.

      • Release the vacuum from the booster by depressing the brake pedal several times. Then remove the brake master cylinder from brake booster.

      • When installing the master cylinder to the brake booster, or when removing the master cylinder from the brake booster, make sure that the master cylinder is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling off.

      • Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the piston.

      • Do not use any other type of grease or fluid.

    12. A011BM0

      Remove the No. 8 brake tube from the No. 2 brake tube way.

    13. A01184G

      Remove the No. 9 brake tube from the No. 1 brake tube way.