REAR AXLE HUB INSTALLATION


  1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for Rear Disc Brake)


    1. A0119PO

      Install the rear axle hub and bearing assembly with the 4 bolts.

      Torque:
      90 N*m  { 918 kgf*cm, 66 ft.*lbf }

  2. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for Rear Drum Brake)


    1. A0118WR

      Install the rear axle hub and bearing assembly with the 4 bolts.

      Torque:
      90 N*m  { 918 kgf*cm, 66 ft.*lbf }

  3. CONNECT SKID CONTROL SENSOR WIRE


    1. A011BR5

      Connect the rear speed sensor wire connector.

  4. INSTALL REAR AXLE HUB BEARING LOOSENESS (for Rear Disc Brake)


    1. A011A0Y

      Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

      Maximum runout
      0.07 mm (0.00276 in.)

      Tech Tips


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • If the runout exceeds the maximum, replace the rear axle hub and bearing assembly.

  5. INSTALL REAR AXLE HUB RUNOUT (for Rear Disc Brake)


    1. A011BI2

      Using a dial indicator, check for looseness near the center of the axle hub.

      Maximum looseness
      0.05 mm (0.00197 in.)

      Tech Tips


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • If the looseness exceeds the maximum, replace the rear axle hub and bearing assembly.

  6. INSPECT REAR AXLE HUB BEARING LOOSENESS (for Rear Drum Brake)


    1. A011AYH

      Using a dial indicator, check for looseness near the center of the axle hub.

      Maximum looseness
      0.05 mm (0.00197 in.)

      Tech Tips


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • If the looseness exceeds the maximum, replace the rear axle hub and bearing assembly.

  7. INSPECT REAR AXLE HUB RUNOUT (for Rear Drum Brake)


    1. A0118SN

      Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

      Maximum runout
      0.07 mm (0.00276 in.)

      Tech Tips


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • If the runout exceeds the maximum, replace the rear axle hub and bearing assembly.

  8. INSTALL REAR DISC (for Rear Disc Brake)


    1. A011BP2E01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  9. INSTALL REAR BRAKE DRUM (for Rear Drum Brake)

  10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for Rear Disc Brake)


    1. A0119M1

      Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      57 N*m  { 585 kgf*cm, 42 ft.*lbf }

  11. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Rear Disc Brake)


    1. A011AKEE01
      Text in Illustration
      *1 No. 3 Parking Brake Cable Assembly
      *2 Clip

      Insert the parking brake cable into the disc brake cylinder and engage the clip claws of the parking brake cable to the rear disc brake cylinder guide as shown in the illustration.

    2. A011BF7

      Connect the cable end to the rear disc brake cylinder operation lever.

  12. TEMPORARILY TIGHTEN ADJUSTING NUT (for Rear Disc Brake)


    1. A011A2GE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Temporarily install the adjusting nut and the lock nut to the No. 1 parking brake cable assembly.

  13. ADJUST PARKING BRAKE LEVER TRAVEL (for Rear Disc Brake)


    1. Completely release the parking brake lever.

    2. A011A2GE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    3. Fully depress the brake pedal 3 to 5 times with the engine stopped.

    4. Turn the adjusting nut until the parking brake lever travel is corrected to within the specified range.

      Parking brake lever travel at 200 N (20 kgf, 45.0 lbf)
      Rear Brake Type Number of Clicks
      Disc 5 to 8
      Drum 6 to 9

    5. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    6. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

    7. Check whether the parking brake drags or not.

  14. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE (for Rear Disc Brake)


    1. A011A21E01
      Text in Illustration
      *1 Stopper
      *2 Operation Lever

      Release the parking brake lever and check that the clearance measurement between the rear disc brake cylinder operation lever and the stopper is within the specified range.

      Clearance A
      0.5 mm (0.0197 in.) or less

      If the clearance is not within the specified range, replace the rear disc brake caliper assembly.

  15. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  16. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY (for Manual Transaxle with Rear Disc Brake)

    A0118HP

    1. Install the shifting hole cover onto the shift lever.

    2. Engage the 8 claws and install the console upper panel.

  17. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY (for CVT with Rear Disc Brake)


    1. A0118XU

      Engage the 8 claws and install the console upper panel.

  18. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle with Rear Disc Brake)

  19. INSPECT REAR WHEEL ALIGNMENT

    Tech Tips

    Click here.

  20. CHECK FOR SPEED SENSOR SIGNAL

    Tech Tips

    Click here.