STEERING KNUCKLE INSTALLATION


  1. INSTALL STEERING KNUCKLE (for 1KR-FE)


    1. A011BM3E01

      Using SST and a press, insert a new hub bearing, with its magnetic rotor side facing the inside of the vehicle, until it reaches the end of the steering knuckle.

      SST
      09608-10010
      09950-70010   ( 09951-07100 )

      Note


      • Do not remove the inner race because the hub bearing is built into the oil seal.

      • Do not use bearings that have been removed.

      • Do not wipe off any grease that has been applied to new bearings.

      • Do not bring magnets close to the magnetic rotor surface of the bearing.

      • Keep the magnetic rotor surface of the bearing free of foreign matter.

  2. INSTALL STEERING KNUCKLE (for 1ND-TV, 1NR-FE)


    1. A011755E01

      Using SST and a press, insert a new hub bearing, with its magnetic rotor side facing the inside of the vehicle, until it reaches the end of the steering knuckle.

      SST
      09950-60020   ( 09951-00750 )
      09950-70010   ( 09951-07100 )

      Note


      • Do not remove the inner race because the hub bearing is built into the oil seal.

      • Do not use bearings that have been removed.

      • Do not wipe off any grease that has been applied to new bearings.

      • Do not bring magnets close to the magnetic rotor surface of the bearing.

      • Keep the magnetic rotor surface of the bearing free of foreign matter.

  3. INSTALL FRONT DISC BRAKE DUST COVER


    1. A011BQ2E01

      Provisionally install a new disc brake dust cover, as shown in the illustration.

      Standard Clearance A
      Engine type Clearance A
      1KR-FE 19.8 mm (0.780in.)
      1ND-TV, 1NR-FE 25.5 mm (1.00in.)
    2. A0117R8E01

      Using SST and a hammer, install the disc brake dust cover.

      SST
      09223-56010

      Note


      • Uniformly press in the disc brake dust cover while sliding SST slightly.

      • Surely press in the disc brake dust cover until it comes into contact with the pressing-in base.

    3. A011BO7

      Using a chisel, fix the 3 points on the circumference.

      Note

      Securely fold each end into the engagement grooves.

  4. INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 1KR-FE)


    1. A011A60E01

      Using SST and a press, press the axle hub sub-assembly into the steering knuckle.

      SST
      09608-32010
      09950-60010   ( 09951-00520 )
      09950-70010   ( 09951-07100 )

  5. INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 1ND-TV, 1NR-FE)


    1. A011AHNE01

      Using SST and a press, press the axle hub sub-assembly into the steering knuckle.

      SST
      09608-32010
      09950-60010   ( 09951-00560 )
      09950-70010   ( 09951-07100 )

  6. INSTALL FRONT AXLE HUB HOLE SNAP RING


    1. A0119ZJE01
      Text in Illustration
      *1 Speed Sensor Installation Hole

      Using snap ring pliers, install a new hole snap ring, as shown in the illustration.

      Note


      • Do not overlap the end of the snap ring and the installation hole in the speed sensor on the knuckle side.

      • Do not damage the magnetic rotor surface of the bearing when installing the snap ring.

  7. INSTALL FRONT AXLE ASSEMBLY


    1. A0118UM

      Install the front axle assembly onto the shock absorber.

    2. Install the 2 bolts and 2 nuts.

      Torque:
      164 N*m  { 1672 kgf*cm, 121 ft.*lbf }

      Note

      Be careful not to damage the drive shaft boot or speed sensor rotor.

    3. Push the front axle out of the vehicle to align the spline of the drive shaft with the front axle and insert the front axle.

  8. INSTALL FRONT LOWER SUSPENSION ARM


    1. A011AYQ

      Install the lower arm onto the steering knuckle with a new castle nut.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

    2. Install a new clip.

  9. INSPECT FRONT AXLE HUB BEARING LOOSENESS


    1. A0119L9

      Using a dial indicator, check for looseness near the center of the axle hub.

      Maximum looseness
      0.05 mm (0.00197 in.)

      Tech Tips


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • If looseness exceeds the maximum, replace the front axle hub bearing.

  10. INSPECT FRONT AXLE HUB RUNOUT


    1. A011ARZ

      Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

      Maximum runout
      0.05 mm (0.00197 in.)

      Tech Tips


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • If runout exceeds the maximum, replace the front axle hub sub-assembly.

  11. INSTALL FRONT DISC


    1. A01191AE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the front disc has the minimal runout.

  12. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY


    1. A0119GO

      Install the disc brake caliper onto the steering knuckle.

      Torque:
      107 N*m  { 1089 kgf*cm, 79 ft.*lbf }

  13. CONNECT FRONT SPEED SENSOR


    1. A0118XX

      Install the front speed sensor onto the steering knuckle with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }
    2. A011BNV

      Install the flexible hose and front speed sensor with the bolt.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Install the front speed sensor first and then the front flexible hose.

  14. INSTALL FRONT AXLE HUB NUT


    1. A011BQ6

      Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

    2. Using a 30 mm deep socket wrench, install a new axle hub nut.

      Torque:
      216 N*m  { 2203 kgf*cm, 159 ft.*lbf }

    3. Using a chisel and hammer, caulk the axle hub nut.

  15. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Tech Tips

    Click here.

  17. CHECK FOR SPEED SENSOR SIGNAL

    Tech Tips

    Click here.