FRONT DRIVE SHAFT ASSEMBLY (for 1NR-FE) DISASSEMBLY


  1. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

    A011AFB

    1. Using needle-nose pliers, disengage the 2 claws and remove the boot clamp.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

    A0119TI

    1. Using needle-nose pliers, disengage the 2 claws and remove the boot clamp.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  3. SEPARATE FRONT AXLE INBOARD JOINT BOOT


    1. Separate the inboard joint boot from the inboard joint.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY


    1. Remove the old grease from the inboard joint.

    2. A011774E01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the inboard joint and outboard joint shaft.

      Note

      Do not cause any damage when placing the marks.

    3. Remove the inboard joint from the outboard joint shaft.

    4. Fix the outboard joint shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    5. A01185R

      Using a snap ring expander, remove the snap ring.

    6. A011BMUE07
      Text in Illustration
      *a Matchmark

      Place matchmarks on the tripod joint and outboard joint shaft.

      Note

      Do not cause any damage when placing the marks.

    7. Using a brass bar and hammer, remove the tripod joint.

      Note

      Do not tap the rollers.

    8. Remove the front No. 2 axle inboard joint boot clamp, the inboard joint boot and the inboard joint boot clamp.

  5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP (for RH Side)

    A011BMC

    1. Using a screwdriver, release the staked part of the damper clamp and separate the damper clamp.

    2. Remove the front drive shaft damper from the front axle outboard joint shaft assembly.

  6. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


    1. A0119OQ

      Using pliers, remove the boot clamp as shown in the illustration.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  7. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    1. A011A1S

      Using pliers, remove the boot clamp as shown in the illustration.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT


    1. Remove the outboard joint boot from the outboard joint shaft.

    2. Remove the old grease from the outboard joint.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  9. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING


    1. A0117U4

      Using a screwdriver, remove the snap ring.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  10. REMOVE FRONT DRIVE SHAFT DUST COVER


    1. A0118DWE02

      Using SST and a press, remove the dust cover.

      SST
      09950-00020

      Note

      Do not drop the inboard joint.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.