FRONT DRIVE SHAFT ASSEMBLY (for 1ND-TV) INSTALLATION


  1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH


    1. Coat the spline of the inboard joint with gear oil.

    2. A0117S7

      Align the inboard joint splines and install the drive shaft with a screwdriver and hammer.

      Note


      • Face the gap of the front drive shaft hole snap ring downward.

      • Do not damage the oil seal.

      • Do not damage the inboard joint boot.

      Tech Tips

      Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

  2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  3. INSTALL FRONT AXLE ASSEMBLY


    1. Push the front axle out of the vehicle to align the splines of the drive shaft with the front axle and insert the front axle.

      Note


      • Do not push the front axle further out of the vehicle than is necessary.

      • Do not damage the outboard joint boot.

      • Check for any foreign matter on the speed sensor rotor and insertion area.

      • Do not damage the speed sensor rotor.

  4. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY

    A0118U9

    1. Install the lower arm onto the steering knuckle with a new castle nut.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

      Note

      If the holes for the clip are not aligned, tighten the nut by a further turn of up to 60°.

    2. Install a new clip.

  5. INSTALL FRONT STABILIZER LINK ASSEMBLY

    A011A43

    1. Install the stabilizer link with the nut.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      Tech Tips

      If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.

  6. INSTALL FRONT SPEED SENSOR

    A0118LW

    1. Install the speed sensor onto the steering knuckle with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note


      • Check that the speed sensor tip and installation area are free of foreign matter.

      • Install the speed sensor without turning it from its original installation angle.

    2. A011BBVE01

      Install the flexible hose and speed sensor with the bolt.

      Torque:
      Bolt A
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Bolt B
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Note

      Install the flexible hose and speed sensor without twisting them.

  7. INSTALL FRONT AXLE HUB NUT


    1. Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

      Note


      • Be sure to perform this work for a new drive shaft.

      • Keep the threaded part free of oil and foreign objects.

    2. Using a 30 mm deep socket wrench, install a new axle hub nut.

      Torque:
      216 N*m  { 2203 kgf*cm, 159 ft.*lbf }
    3. A0117M2

      Using a chisel and hammer, stake the axle hub nut.

  8. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  9. ADD MANUAL TRANSAXLE OIL


    1. Install a new gasket and the manual transmission drain plug.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }
    2. A011B4NE40
      Text in Illustration
      *1 0 to 5 mm (0 to 0.20 in.)

      Add manual transaxle oil.

  10. INSPECT MANUAL TRANSAXLE OIL


    1. A011B4NE40
      Text in Illustration
      *1 0 to 5 mm (0 to 0.20 in.)

      Check that the oil surface is within 5 mm (0.20 in.) of the bottom of the manual transmission filler plug opening.

      Note

      Excessively large or small amounts of oil may cause problems.

    2. Check for oil leakage when the oil level is low.

    3. A01194DE01
      Text in Illustration
      *1 Filler plug

      Install the manual transmission filler plug and a new gasket.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  11. INSPECT FOR MANUAL TRANSAXLE LEAK

  12. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here.

  13. INSTALL ENGINE UNDER COVER

    A011A8B

    1. Install the engine under cover assembly with the 4 bolts and the 4 clips.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  14. CHECK FOR SPEED SENSOR SIGNAL

    Click here.