FRONT SUSPENSION MEMBER INSTALLATION


  1. INSTALL ENGINE MOVING CONTROL ROD

    A0117W4

    1. Install the engine moving control rod with the bolt.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  2. INSTALL ENGINE MOVING CONTROL ROD COVER (for Cold Area)

    A0118PJ

    1. Install the engine moving control rod cover with the 2 clips.

  3. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 1NR-FE)


    1. Install the front suspension member dynamic damper with the bolt.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  4. INSTALL FRONT BUMPER GUARD LH

    A01170L

    1. Install the side bumper guard sub-assembly LH with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  5. INSTALL FRONT BUMPER GUARD RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  6. INSTALL FRONT BUMPER GUARD

    A011AXM

    1. Install the front bumper guard sub-assembly with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  7. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    A011AUN

    1. Provisionally tighten the lower arm with 2 new bolts and the nut.

  8. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  9. INSTALL FRONT STABILIZER BAR

  10. INSTALL FRONT STABILIZER BRACKET LH

    A0118XWE01

    1. Provisionally tighten bolt A.

    2. Tighten the bolts to the specified torque, in the order of B then A.

      Torque:
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

  11. INSTALL FRONT STABILIZER BRACKET RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  12. INSTALL FRONT FRAME ASSEMBLY


    1. Support the front frame assembly with 4 wooden blocks and the jack.

    2. Provisionally install the front frame assembly onto the body with the 6 bolts.

      A011BSHE01
      Text in Illustration
      *1 Datum Hole
      *2 OK
      *3 NG
      Bolt Underhead Length (mm)
      A 38
      B 69

    3. By inserting SST into the datum holes in the front frame assembly RH and LH alternately, tighten bolts A and B on both sides to the specified torque, in several steps.

      SST
      09670-00011
      Torque:
      108 N*m  { 1101 kgf*cm, 80 ft.*lbf, for bolt A }
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf, for bolt B }

      Note


      • Insert SST into the datum hole in a vertical orientation.

      • If SST can not be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.

    4. A0116YS

      Install the engine moving control rod to engine mounting control bracket with the bolt.

      Torque:
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }

    5. Remove the strong rope from engine mounting control bracket and body.

  13. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    A0118U9

    1. Install the lower arm onto the steering knuckle with a new castle nut.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

      Note

      If the holes for the clip are not aligned, tighten the nut by a further turn of up to 60°.

    2. Install a new clip.

  14. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  15. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

    A011A43

    1. Install the stabilizer link with the nut.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      Tech Tips

      If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.

  16. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  17. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  18. POSITION WHEELS FACING STRAIGHT AHEAD

  19. STABILIZE SUSPENSION


    1. Lower the vehicle from the jack.

    2. Bounce the vehicle up and down several times to stabilize the suspension.

  20. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    1. Fully tighten the 2 bolts and the nut.

      Torque:
      145 N*m  { 1479 kgf*cm, 107 ft.*lbf }

  21. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

  22. INSTALL ENGINE UNDER COVER NO. 2 (for 1KR-FE, 1NR-FE)

    A011B72

    1. Install the engine under cover No. 2 with the 3 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  23. INSTALL ENGINE UNDER COVER NO. 1 (for 1KR-FE)

    A0119Y6

    1. Install the engine under cover No. 1 with the 3 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  24. INSTALL ENGINE UNDER COVER (for 1ND-TV)

    A011A8B

    1. Install the engine under cover assembly with the 4 bolts and the 4 clips.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  25. INSTALL ENGINE UNDER COVER NO. 3

  26. INSTALL FRONT FLOOR COVER LH

  27. INSTALL FRONT FLOOR COVER RH

  28. INSTALL FRONT BUMPER ASSEMBLY


    1. Install the front bumper assembly Click here.

  29. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here.

  30. CHECK FOR SPEED SENSOR SIGNAL

    Click here.