DIFFERENTIAL OIL SEAL REPLACEMENT


  1. DRAIN MANUAL TRANSAXLE OIL

    A0117FFE01
    Text in Illustration
    *1 Filler plug
    *2 Drain plug

    1. Stop the vehicle in a level place.

    2. Remove the manual transmission filler plug and the gasket.

    3. Remove the manual transmission drain plug and gasket, and then drain the manual transaxle oil.

  2. REMOVE FRONT DRIVE SHAFT ASSEMBLIES

    Click here

  3. REMOVE DRIVE SHAFT HEAT INSULATOR BRACKET


    1. A0116W7

      Remove the 2 bolts and the drive shaft heat insulator bracket.

  4. REMOVE TRANSMISSION CASE OIL SEAL


    1. A0119CIE01
      Text in Illustration
      *1 Transmission Case Oil Seal

      Using SST, remove the transmission case oil seal.

      SST
      09308-00010
  5. REMOVE TRANSAXLE CASE OIL SEAL


    1. A0116WNE01
      Text in Illustration
      *1 Transaxle Case Oil Seal

      Using SST, remove the transaxle case oil seal.

      SST
      09308-00010
  6. INSTALL TRANSMISSION CASE OIL SEAL


    1. Coat the lip of a new oil seal with MP grease.

    2. A0117PHE03
      Text in Illustration
      *a Installation depth

      Using SST and a hammer, install the transmission case oil seal.

      SST
      09350-32014   ( 09351-32150, 09951-07100 )
      Installation depth
      10.6 to 11.6 mm (0.418 to 0.456 in.)

      Note

      Do not damage the oil seal lip.

  7. INSTALL TRANSAXLE CASE OIL SEAL


    1. Coat the lip of a new oil seal with MP grease.

    2. A011ADME02
      Text in Illustration
      *a Installation depth

      Using SST and a hammer, install the transaxle case oil seal.

      SST
      09630-24014   ( 09620-24051 )
      09950-60010   ( 09951-00410, 09951-00520, 09952-06010 )
      09950-70010   ( 09951-07100 )
      Installation depth
      1.2 to 2.2 mm (0.0473 to 0.0866 in.)

      Note

      Do not damage the oil seal lip.

  8. INSTALL DRIVE SHAFT HEAT INSULATOR BRACKET


    1. Install the drive shaft heat insulator bracket with 2 bolts.

      Torque:
      16 N*m  { 166 kgf*cm, 12 ft.*lbf }
  9. INSTALL FRONT DRIVE SHAFT ASSEMBLIES

    Click here

  10. ADD MANUAL TRANSAXLE OIL


    1. Install a new gasket and the manual transmission drain plug.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }
    2. A011B4NE40
      Text in Illustration
      *1 0 to 5 mm (0 to 0.20 in.)

      Add manual transaxle oil.

  11. INSPECT MANUAL TRANSAXLE OIL


    1. A011B4NE40
      Text in Illustration
      *1 0 to 5 mm (0 to 0.20 in.)

      Check that the oil surface is within 5 mm (0.20 in.) of the bottom of the manual transmission filler plug opening.

      Note

      Excessively large or small amounts of oil may cause problems.

    2. Check for oil leakage when the oil level is low.

    3. Install the manual transmission filler plug and a new gasket.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
  12. INSPECT FOR OIL LEAK