CLUTCH UNIT (for EE63) REMOVAL

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Click here

  2. REMOVE NO. 1 CLUTCH HOUSING COVER


    1. A011BPN

      Remove the No. 1 clutch housing cover from the manual transaxle assembly.

  3. REMOVE BLEEDER CLUTCH RELEASE TUBE


    1. A0119VM

      Using a union nut wrench 10 mm, separate the bleeder clutch release tube from the clutch release bleeder sub-assembly.

    2. Remove the bolt and the bleeder clutch release tube from the manual transaxle assembly.

  4. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY


    1. A0119X3

      Using a union nut wrench 10 mm, separate the clutch release bleeder sub-assembly from the bleeder clutch release tube.

    2. Remove the 2 bolts and the clutch release bleeder sub-assembly from the manual transaxle assembly.

  5. REMOVE RELEASE CYLINDER BLEEDER PLUG CAP


    1. Remove the release cylinder bleeder plug cap from the release cylinder bleeder plug.

  6. REMOVE RELEASE CYLINDER BLEEDER PLUG


    1. Remove the release cylinder bleeder plug from the clutch release bleeder sub-assembly.

  7. REMOVE CLUTCH TUBE BOOT


    1. Remove the clutch tube boot from the manual transaxle assembly.

  8. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A0119UV

      Remove the 3 bolts and the clutch release with bearing cylinder assembly together with the bleeder clutch release tube from the manual transaxle assembly.

  9. REMOVE BLEEDER CLUTCH RELEASE TUBE


    1. A011BWO

      Using a union nut wrench 10 mm, separate the bleeder clutch release tube from the clutch release with bearing cylinder assembly.

  10. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    1. A0118XD

      Remove the bolt and the clutch flexible hose bracket from the manual transaxle assembly.

  11. REMOVE CLUTCH COVER ASSEMBLY


    1. A011AW4E01
      Text in Illustration
      *a Matchmark

      Put the matchmarks on the clutch cover assembly and the flywheel sub-assembly.

    2. Loosen each set bolt one turn at a time until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc assembly.

  12. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Keep the lining part of the clutch disc and the surfaces of the pressure plate and flywheel free of oil and foreign matter.