CLUTCH MASTER CYLINDER (for RHD) INSTALLATION


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. A0119R4E03
      Text in Illustration
      *1 Adjusting Nut
      *2 Push Rod Clevis

      Tighten the adjusting nut and adjust the dimension A to be the same as the measured dimension A.

      Torque:
      12 N*m  { 120 kgf*cm, 9 ft.*lbf }
    2. A0119MQE01
      Text in Illustration
      *1 Clip
      *2 Push Rod Clevis Pin

      Install the clutch master cylinder with the 2 nuts.

      Torque:
      13 N*m  { 129 kgf*cm, 9 ft.*lbf }

    3. Apply MP grease to the contact surface of the push rod clevis pin.

    4. Connect the clevis to the clutch pedal with the push rod clevis pin.

      Tech Tips

      Install the push rod clevis pin from the left side of the vehicle.

    5. Install a new clip to the push rod clevis pin.

    6. Install the clutch pedal spring to the push rod clevis pin.

    7. Using a union nut wrench 10 mm, connect the flexible hose tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench Click here.

    8. Connect the clutch reservoir tube to the clutch master cylinder with the clip.

  2. BLEED CLUTCH LINE

    Click here

  3. INSPECT AND ADJUST CLUTCH PEDAL

    Click here

  4. INSTALL FRONT WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for 1NR-FE)

    Click here

  5. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

  6. INSTALL KNEE AIRBAG ASSEMBLY

    Click here