CLUTCH MASTER CYLINDER (for RHD) INSTALLATION


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. A0119R4E03
      Text in Illustration
      *1 Adjusting nut
      *2 Push rod clevis

      Tighten the adjusting nut and adjust the dimension A to be the same as the measured dimension A.

      Torque:
      12 N*m  { 120 kgf*cm, 9 ft.*lbf }
    2. A0119MQE01
      Text in Illustration
      *1 Clip
      *2 Push rod clevis pin

      Install the clutch master cylinder with the 2 nuts.

      Torque:
      13 N*m  { 129 kgf*cm, 9 ft.*lbf }

    3. Apply MP grease to the contact surface of the push rod clevis pin.

    4. Connect the clevis to the clutch pedal with the push rod clevis pin.

      Tech Tips

      Install the push rod clevis pin from the left side of the vehicle.

    5. Install the new clip onto the push rod clevis pin.

    6. Install the clutch pedal spring to the push rod clevis pin.

    7. Using a union nut wrench 10 mm, connect the flexible hose tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench Click here.

    8. Connect the clutch reservoir tube with the clip to the clutch master cylinder.

  2. BLEED CLUTCH LINE


    1. Bleed clutch line Click here.

  3. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY


    1. Pull back the floor carpet.

    2. A01197XE02
      Text in Illustration
      *1 Clutch switch assembly
      *2 Adjusting nut
      *a Clutch pedal height

      Check that the pedal height is correct.

      Pedal height from floor
      for 1KR-FE, 1NR-FE
      124.9 to 134.9 mm (4.917 to 5.311 in.)
      for 1ND-TV
      136.7 to 146.7 mm (5.382 to 5.776 in.)

    3. If the pedal height is not as specified, adjust it as follows.


      1. Loosen the adjusting nut and turn the clutch pedal switch until the correct height is obtained.

      2. Tighten the adjusting nut.

        Torque:
        16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  4. INSTALL FRONT WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for 1NR-FE)


    1. Install the front wiper motor and link assembly Click here.

  5. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

  6. INSTALL KNEE AIR BAG ASSEMBLY


    1. Install the knee air bag assembly Click here.