STARTER (w/ Stop And Start System) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A0118V7

      Remove the nut and disconnect the lead wire from terminal C.

    2. A011BGA

      Remove the 2 nuts and the magnet starter switch assembly from the starter drive housing assembly.

  2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A011851E01
      Text in Illustration
      *1 Cover

      Remove the cover from the housing.

    2. A0117HH

      Using "TORX" socket wrench T25, remove the 2 through bolts.

    3. A011BLWE01
      Text in Illustration
      *1 Rubber Seal

      While pressing the pinion gear toward the end frame through the starter drive housing assembly, remove the rubber seal from the housing.

    4. Remove the starter yoke assembly, starter with clutch armature assembly and end frame from the starter drive housing assembly.

    5. A011A7R

      Remove the 2 screws and end frame.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A011B9O

      Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.

    2. Disconnect the 4 brushes, and remove the brush holder.

  4. REMOVE STARTER WITH CLUTCH ARMATURE ASSEMBLY


    1. A011A2O

      Remove the starter with clutch armature assembly from the starter yoke assembly.

  5. REMOVE PLANETARY GEAR AND WASHER


    1. A0116WDE01
      Text in Illustration
      *1 Washer
      *2 Planetary Gear

      Remove the 3 planetary gears and washer from the starter center bearing clutch sub-assembly.

  6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A0118ANE01
      Text in Illustration
      *1 Starter Drive Housing Assembly
      *2 Starter Center Bearing Clutch Sub-assembly

      Remove the starter center bearing clutch sub-assembly from the starter drive housing assembly.

    2. A0119LSE02
      Text in Illustration
      *1 Collar Space

      Remove the collar space from the starter center bearing clutch sub-assembly.