STARTER (w/o Stop And Start System) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A0118VF

      Remove the nut and disconnect the lead wire from the magnet starter switch assembly.

    2. A01178Y

      Remove the 2 nuts that hold the magnet starter switch assembly to the starter housing.

    3. A0117DOE01
      Text in Illustration
      *1 Plunger Hook
      *2 Pinion Drive Lever

      Remove the plunger hook from the pinion drive lever while lifting the front of the magnet starter switch, and then remove the magnet starter switch.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A011BG6

      Remove the 2 through bolts and pull out the field frame together with the armature.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A011AOK

      Remove the 2 screws and commutator end frame, and hold down the lead wire while releasing the commutator end frame.

      Note


      • To avoid interference between the brush holder and the starter dust protector, tilt the commutator end frame while removing it.

      • Hold down the lead wire while removing the commutator end frame.

  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01174O

      Using a screwdriver, hold the spring back and disconnect the brush holder.

    2. Disconnect the 4 brushes and remove the starter brush holder.

  5. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the pinion starter armature from the starter yoke.

  6. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A011AUP

      Remove the pinion drive lever and starter clutch with planet carrier shaft from the starter drive housing.

    2. A0117VH

      Using a screwdriver, tap in the starter pinion stop nut towards the starter clutch.

    3. A0117MN

      Using a screwdriver, pry off the snap ring.

    4. Remove the starter pinion stop collar and starter clutch from the planet carrier shaft.