STARTER (for 0.8 kW Type) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A0119NF

      Remove the nut, and disconnect the lead wire from the magnet starter switch assembly.

    2. A0117HA

      Remove the 2 nuts that hold the magnet starter switch assembly from the starter housing.

    3. A011B9DE03
      Text in Illustration
      *1 Plunger Hook
      *2 Pinion Drive Lever

      Remove the plunger hook from the pinion drive lever while lifting the front of the magnet starter switch, and then remove the magnet starter switch.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A011AFW

      Remove the 2 through bolts, and then remove the yoke and pinion drive lever.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

    A011BQWE02
    Text in Illustration
    *1 Lead Wire

    1. Remove the starter commutator end frame.

      Note

      Remove the starter commutator end frame while pushing the lead wire.

  4. REMOVE STARTER PLATE


    1. Clamp the armature shaft in a vise.

      Note

      Do not clamp the vise too tightly.

    2. A011BDJ

      Remove the starter plate.

  5. REMOVE STARTER BRUSH SPRING

    A011BR9

    1. Remove the 4 starter brush springs and the starter brush holder.

      Note

      Do not allow the brush springs to fly off.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.

  7. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. Clamp the armature in a vise.

      Note

      Do not clamp the vise too tightly.

    2. Remove the pinion stop nut (outer).

    3. A011A2R

      Using a screwdriver, move the pinion stop nut (inner) to the clutch side.

    4. A011B9U

      Using a screwdriver, remove the snap ring.

    5. Remove the pinion stop nut (inner) and clutch from the armature.

  8. REMOVE BEARING

    A01192FE03
    Text in Illustration
    *1 Tap Wrench

    1. Using a tap wrench, remove the bearing from the starter commutator end frame.

  9. REMOVE STARTER HOUSING BEARING

    A0117DME01

    1. Using SST and a press, remove the bearing from the drive housing.

      SST
      09820-36010

  10. REMOVE DUST STARTER PROTECTOR


    1. Remove the dust protector from the starter commutator end frame.