OIL PUMP REMOVAL


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  2. REMOVE GENERATOR ASSEMBLY

    A011BS7

    1. Remove the 2 bolts and the generator.

  3. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    A011ARD

    1. Remove the bolt, 2 nuts and the No. 1 exhaust manifold heat insulator.

  4. REMOVE MANIFOLD STAY

    A011A6U

    1. Remove the bolt, nut and the manifold stay.

  5. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    A011B97

    1. Remove the 3 bolts, 4 nuts and the exhaust manifold converter.

    2. Remove the exhaust manifold to head gasket and inlet EGR gasket from the cylinder head.

  6. DISCONNECT VENTILATION HOSE

    A0119EI

    1. Loosen the clip and disconnect the ventilation hose from the intake manifold.

  7. DISCONNECT NO. 2 WATER BY-PASS HOSE

    A011AUX

    1. Loosen the clip and disconnect the No. 2 water by-pass hose from the throttle body.

  8. DISCONNECT NO. 4 WATER BY-PASS HOSE

    A011BMB

    1. Loosen the clip and disconnect the No. 4 water by-pass hose from the EGR valve.

  9. REMOVE INTAKE MANIFOLD STAY

    A0117HL

    1. Remove the 2 bolts and the intake manifold stay.

  10. REMOVE EGR PIPE CONNECTOR

    A0118NG

    1. Remove the 4 nuts and the EGR pipe connector.

    2. Remove the 2 EGR pipe gaskets from the intake manifold and EGR valve.

  11. REMOVE INTAKE MANIFOLD ASSEMBLY

    A011BRY

    1. Remove the 5 bolts, 2 nuts and the intake manifold.

    2. A011A93

      Remove the intake manifold to head gasket from the cylinder head.

    3. A0117Z0

      Remove the EGR delivery chamber from the cylinder head.

    4. A0117ZA

      Remove the No. 2 intake manifold to head gasket from the cylinder head.

  12. REMOVE NO. 4 ENGINE WIRE

    A011BC9

    1. Disconnect the 2 camshaft timing oil control valve connectors.

    2. Disconnect the 4 ignition coil connectors.

    3. Disconnect the 4 fuel injector connectors.

    4. Remove the ground bolt.

    5. Disengage the 7 clamps and remove the No. 4 engine wire.

  13. REMOVE ENGINE OIL LEVEL DIPSTICK

  14. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    A011708

    1. Remove the 2 bolts and the engine oil level dipstick guide.

    2. Remove the O-ring from the oil level dipstick guide.

  15. REMOVE NO. 1 IGNITION COIL


    1. Remove the 4 bolts and the 4 No. 1 ignition coils.

  16. REMOVE VENTILATION HOSE

    A0119L3

    1. Remove the ventilation hose from the cylinder head cover.

  17. REMOVE NO. 2 VENTILATION HOSE

    A011855

    1. Remove the No. 2 ventilation hose from the cylinder head cover.

  18. REMOVE NO. 1 WATER BY-PASS PIPE

    A011A05E01
    Text in Illustration
    *1 No. 2 Water By-Pass Hose
    *2 No. 1 Water By-Pass Pipe
    *3 Water By-Pass Hose

    1. Disengage the No. 2 water by-pass hose from the 3 clamps.

    2. Remove the 3 bolts.

    3. Disconnect the water by-pass hose and remove the No. 1 water by-pass pipe.

  19. REMOVE NO. 2 IDLE PULLEY ASSEMBLY (w/ Air Conditioning System)

    A0119MW

    1. Remove the 4 bolts and the No. 2 idle pulley assembly with bracket.

  20. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    A011A9N

    1. Remove the 2 bolts, V-ribbed belt tensioner and engine cover bracket.

  21. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR

    A011A0K

    1. Remove the 2 bolts and the 2 No. 1 crankshaft position sensors.

  22. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    A011BQBE01
    Text in Illustration
    *1 Seal Washer

    1. Remove the 17 bolts, 2 seal washers and the cylinder head cover.

      Note

      Be careful not to drop any of the gaskets into the engine when removing the cylinder head cover because the gaskets may stick to the cylinder head cover.

    2. A01186E

      Remove the cylinder head cover gasket.

  23. REMOVE CAMSHAFT BEARING CAP OIL HOLE GASKET


    1. A011ASE

      Remove the 2 camshaft bearing cap oil hole gaskets from the camshaft bearing cap.

  24. REMOVE CRANKSHAFT POSITION SENSOR

    A011BVM

    1. Remove the bolt and the crankshaft position sensor.

  25. REMOVE WATER PUMP PULLEY

    A011BEJE01

    1. Using SST, remove the 4 bolts and water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00600 )

  26. REMOVE CRANKSHAFT PULLEY ASSEMBLY

    A01170JE01

    1. Using SST, remove the crankshaft pulley bolt.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the crankshaft pulley from the crankshaft.

  27. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

    A011A38

    1. Remove the 5 bolts and the water pump, water pump gasket from the timing chain cover.

    2. A0117GS

      Remove the 3 bolts and the engine mounting bracket.

    3. A011BK7E01
      Text in Illustration
      *1 Seal Washer

      Remove the 21 bolts and seal washer.

    4. A011AS0E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block.

      Note

      Be careful not to damage the contact surfaces of the timing chain cover, cylinder block, and cylinder head.

      Tech Tips

      Tape the screwdriver tip before use.

    5. A01194Z

      Remove the 2 O-rings.

    6. A0118R7

      Using an 8 mm socket hexagon wrench, remove the plug.

  28. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A01195KE03
      Text in Illustration
      *1 Protective Tape
      *2 Wooden Block

      Using a screwdriver with its tip wrapped in protective tape, remove the timing chain cover oil seal.

      Note

      Do not damage the surface of the oil seal press fit hole.

  29. REMOVE WATER INLET

    A01179B

    1. Remove the 3 bolts and the water inlet.

  30. REMOVE NO. 2 WATER INLET HOUSING GASKET

    A0118P6

    1. Remove the No. 2 water inlet housing gasket from the water inlet.