OIL PUMP REMOVAL


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE


    1. Remove the engine assembly with transaxle Click here.

  2. REMOVE STARTER ASSEMBLY


    1. A011B4H

      Open the terminal cap.

    2. Remove the nut and disconnect the terminal 30.

    3. Disconnect the connector.

    4. Remove the 2 bolts and the starter assembly.

  3. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT (for CVT)


    1. A011BCDE01

      Use SST to hold the crankshaft pulley in place.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A01184P

      Remove the 6 drive plate and torque converter setting bolts.

  4. REMOVE MANIFOLD STAY


    1. A0117BI

      Remove the 2 bolts, the nut and the manifold stay.

  5. REMOVE AIR FUEL RATIO SENSOR


    1. A011BN2

      Disconnect the wire harness clamp and air fuel ratio sensor connector.

    2. A011A75E01

      Using SST, remove the air fuel ratio sensor from the exhaust manifold.

      SST
      09224-00010

  6. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A0119K7

      Remove the 3 bolts and the No. 1 exhaust manifold heat insulator.

  7. REMOVE EXHAUST MANIFOLD


    1. A0117KA

      Remove the 2 bolts, the 4 nuts and the exhaust manifold.

    2. Remove the 2 gaskets from the cylinder head.

  8. REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)


    1. A0117IF

      Remove the 9 bolts and the CVT.

      Note

      Do not twist the CVT when removing it from the engine, because the knock pins could be damaged.

  9. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)


    1. A011BCDE01

      Using SST, hold the crankshaft.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A011BN4

      Remove the 6 bolts and the rear spacer, drive plate and the front spacer.

  10. REMOVE MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)


    1. A01180M

      Remove the 8 bolts and the manual transaxle.

  11. REMOVE BLEEDER TO ACCUMULATOR TUBE (for Manual Transaxle)


    1. A0119VM

      Using a union nut wrench 10 mm, separate the bleeder clutch release tube.

    2. Remove the bolt and bleeder clutch release tube.

  12. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY (for Manual Transaxle)

    A0119X3

    1. Using a union nut wrench 10 mm, separate the clutch release bleeder from the bleeder clutch release tube.

    2. Remove the 2 bolts and clutch release bleeder.

  13. REMOVE CLUTCH TUBE BOOT (for Manual Transaxle)

  14. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY (for Manual Transaxle)

    A0119UV

    1. Remove the 3 bolts and the clutch release with bearing cylinder assembly together with the bleeder clutch release tube.

  15. REMOVE BLEEDER CLUTCH RELEASE TUBE (for Manual Transaxle)

    A011BWO

    1. Using a union nut wrench 10 mm, separate the clutch release tube from the clutch release with bearing cylinder assembly.

  16. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle)

    A0118L5E01
    Text in Illustration
    *1 Matchmark

    1. Put the matchmarks on the clutch cover and the flywheel.

    2. Loosen each set bolt one turn at a time until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover.

      Note

      Do not drop the clutch disc.

  17. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle)

  18. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)


    1. A011BCDE01

      Using SST, hold the crankshaft.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A01199N

      Remove the 6 bolts and the flywheel sub-assembly.

  19. REMOVE GENERATOR ASSEMBLY


    1. A0119FE

      Remove the terminal cap.

    2. Disconnect the connector and 2 harness clamps.

    3. Remove the nut and terminal B.

    4. A011736

      Remove the 2 bolts and 2 brackets.

    5. A0117T0

      Remove the 2 bolts and fan belt adjusting bar.

    6. A01182A

      Remove the bolt and generator assembly.

  20. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

    A011BQG

    1. Separate the 2 water by-pass hoses from the hose clamp.

    2. Disconnect the 2 water by-pass hoses.

    3. A0118WD

      Disconnect the throttle with motor body assembly connector.

    4. Remove the 3 bolts, the nut and the throttle with motor body assembly.

    5. A0118CC

      Remove the gasket from the intake manifold.

  21. REMOVE INTAKE MANIFOLD

    A01187W

    1. Disconnect the 2 connectors and 4 harness clamps from the intake manifold.

    2. Disconnect the vacuum hose and ventilation hose and remove the 2 bolts from the intake manifold.

    3. A011B3B

      Remove the 2 bolts, 2 nuts and the intake manifold.

    4. A011BIQ

      Remove the gasket from the intake manifold.

  22. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

    A0117GE

    1. Remove the nut, the 2 bolts and the intake manifold insulator.

    2. Remove the gasket from the cylinder head.

  23. REMOVE EGR VALVE ASSEMBLY


    1. A0118LA

      Disconnect the EGR valve connector.

    2. Separate the water by-pass hose.

    3. A011BD9

      Rotate the EGR valve to avoid contact with the delivery pipe, and remove the EGR valve.

    4. Remove the gasket.

  24. REMOVE WATER BY-PASS HOSE ASSEMBLY

    A011AJY

    1. Loosen the 2 clips and remove the water by-pass hose assembly.

  25. REMOVE NO. 1 RADIATOR HOSE

    A01177J

    1. Loosen the 2 clips and remove the No. 1 radiator hose.

  26. REMOVE NO. 1 IGNITION COIL

    A011ANA

    1. Disconnect the 3 No. 1 ignition coil connectors.

    2. Remove the 3 bolts and the 3 No. 1 ignition coils.

  27. REMOVE NO. 2 RADIATOR HOSE

    A0117S1

    1. Loosen the clip and remove the No. 2 radiator hose.

  28. REMOVE IDLER PULLEY

    A0119EX

    1. Remove the 3 bolts and the idler pulley.

  29. REMOVE OIL LEVEL DIPSTICK SUB-ASSEMBLY

  30. REMOVE OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY

    A0118CO

    1. Remove the bolt and the oil level dipstick guide sub-assembly.

    2. A011739

      Remove the O-ring from the oil level dipstick guide sub-assembly.

  31. REMOVE WATER FILLER ASSEMBLY

    A011A4E

    1. Remove the bolt and the water filler assembly.

  32. REMOVE WIRE HARNESS CLAMP BRACKET

    A0117OI

    1. Remove the bolt and the wiring harness clamp bracket.

  33. REMOVE DRIVE SHAFT BEARING BRACKET

    A0116XM

    1. Remove the 2 bolts and the drive shaft bearing bracket.

  34. REMOVE OIL FILLER CAP SUB-ASSEMBLY

    A01171C

    1. Remove the oil filler cap sub-assembly.

  35. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    A0118EX

    1. Disconnect the vacuum hose from the vacuum switching valve.

    2. A0118KT

      Disconnect the vacuum switching valve connector.

    3. Separate the wire harness from the cylinder head cover sub-assembly

    4. A011B65

      Remove the 16 bolts and the cylinder head cover sub-assembly.

    5. A011AK5

      Remove the gasket from the cylinder head cover sub-assembly.

  36. REMOVE NO. 1 WATER BY-PASS PIPE

    A011BAV

    1. Remove the bolt, the 2 nuts and the No. 1 water by-pass pipe.

    2. A0119TB

      Remove the gasket from the No. 1 water by-pass pipe.

    3. A011A3L

      Remove the gasket from the cylinder head.

  37. REMOVE WATER PUMP ASSEMBLY

    A0117OX

    1. Remove the 5 bolts and the water pump assembly.

    2. A0119DF

      Remove the gasket.

  38. REMOVE OIL FILTER BRACKET STAY

    A01196P

    1. Remove the 2 bolts and the oil filter bracket stay.

  39. REMOVE OIL FILTER BRACKET

    A0119ZE

    1. Remove the 2 bolts and the oil filter bracket.

    2. A0119NJ

      Remove the gasket.

  40. REMOVE OIL PAN SUB-ASSEMBLY

    A0117X7

    1. Remove the 12 bolts and 3 nuts.

    2. A01192DE01
      Text in Illustration
      *1 Oil Pan Seal Cutter

      Using an oil pan seal cutter, remove the oil pan.

      Note

      Be careful not to damage the contact surfaces of the oil pan.

  41. REMOVE OIL STRAINER SUB-ASSEMBLY

    A0118OY

    1. Remove the 2 bolts and oil strainer.

    2. A0118U4

      Remove the gasket.

  42. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY


    1. A011ATM

      Disconnect the camshaft timing oil control valve assembly connector.

    2. Remove the bolt and the camshaft timing oil control valve assembly.

  43. REMOVE CRANK POSITION SENSOR


    1. Disconnect the crank position sensor connector.

    2. A0117SE

      Remove the bolt and the crank position sensor.

  44. REMOVE CRANKSHAFT PULLEY


    1. Operate the jack and slowly lower the engine.

      Note

      Do not lower the engine more than necessary.

    2. A011A50E01

      Using SST, hold the pulley in place and loosen the pulley bolt.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    3. A0119YME01

      Using SST, remove the crankshaft pulley and pulley bolt.

      SST
      09950-40011   ( 09951-04010, 09953-04030, 09958-04011, 09955-04011, 09954-04010, 09952-04010 )

  45. REMOVE TIMING GEAR COVER TIGHT PLUG

    A011AY2E01
    Text in Illustration
    *1 8 mm Socket Hexagon Wrench

    1. Using an 8 mm socket hexagon wrench, remove the timing gear cover tight plug.

  46. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY


    1. A011BA2

      Remove the 12 bolts.

    2. A011AE9E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, remove the timing chain cover by prying between the timing cover and cylinder head or cylinder block.

      Note

      Do not damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.

    3. A0117HO

      Remove the gasket.

  47. REMOVE STUD BOLT


    1. A0118RK

      Remove the 2 stud bolts.

  48. REMOVE VENTILATION CASE SUB-ASSEMBLY


    1. A01191S

      Remove the 3 bolts and the ventilation case sub-assembly.

  49. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL

    A0117C3E01
    Text in Illustration
    *1 Protective Tape

    1. Using a screwdriver with its tip wrapped in protective tape, pry out the oil seal.