WATER PUMP REMOVAL


  1. REMOVE ENGINE UNDER COVER

  2. DRAIN ENGINE COOLANT

    CAUTION:

    To avoid the danger of being burned, do not remove the reserve tank cap sub-assembly while the engine and reserve tank assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the reserve tank cap.

      A0116ZIE01
      Text in Illustration
      *1 Radiator Drain Cock Plug *3 Air Bleed Valve 1
      *2 Reserve Tank Cap Sub-assembly *4 Air Bleed Valve 2

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A011AQSE01
      Text in Illustration
      *1 Wire harness clamp
      *2 Clamp

      Disconnect the connector and 2 wire harness clamps.

    2. Loosen the hose clamp and separate the air cleaner hose.

    3. Disengage the 2 clamps and 2 claws and remove the air cleaner cap.

  4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. A0118L6

      Remove the air cleaner filter element.

  5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A011AXX

      Remove the 3 bolts and the air cleaner case.

  6. REMOVE FAN & GENERATOR V BELT


    1. Remove the fan and generator V belt Click here.

  7. REMOVE IDLER PULLEY SUB-ASSEMBLY


    1. A011828

      Remove the bolt and the idler pulley.

  8. REMOVE WATER PUMP ASSEMBLY


    1. A011AVB

      Remove the 5 bolts and the water pump.

    2. A0119JA

      Remove the gasket from the timing chain cover.