RADIATOR REMOVAL


  1. DRAIN ENGINE COOLANT (w/ Water Inlet Drain Cock Plug)

    A011ASWE01
    Text in Illustration
    *1 Water Filler Cap Sub-assembly *3 Radiator Drain Cock Plug
    *2 Water Inlet Drain Cock Plug - -

    CAUTION:

    To avoid the danger of being burned, do not remove the water filler cap sub-assembly while the engine and assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the water filler cap sub-assembly.

    3. A0119WWE01
      Text in Illustration
      *1 Hose
      *2 Water Inlet Clip

      Connect the hose to the water inlet drain cock plug.

    4. Remove the water inlet clip.

    5. A0117FS

      Pull out the water inlet drain cock plug.

  2. DRAIN ENGINE COOLANT (w/o Water Inlet Drain Cock Plug)

    A011776E01
    Text in Illustration
    *1 Water Filler Cap Sub-assembly
    *2 Radiator Drain Cock Plug

    CAUTION:

    To avoid the danger of being burned, do not remove the water filler cap sub-assembly while the engine and assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the water filler cap sub-assembly.

  3. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  4. REMOVE UPPER RADIATOR SUPPORT ABSORBER

    A011BBL

    1. Disengage the 7 claws and remove the radiator support absorber.

  5. REMOVE FRONT BUMPER ENERGY ABSORBER

    A011AT1

    1. Remove the front bumper energy absorber.

  6. REMOVE NO. 2 RADIATOR SIDE AIR SEAL

    A0117PX

    1. Disengage the 2 claws and remove the radiator side air seal.

  7. REMOVE NO. 1 RADIATOR SIDE AIR SEAL

    Tech Tips

    Use the same procedure as for the No. 1 side.

  8. REMOVE RADIATOR SUPPORT EXTENSION LH

    A01172R

    1. Disengage the 2 claws and remove the radiator support extension.

  9. REMOVE RADIATOR SUPPORT EXTENSION RH

    Tech Tips

    Use the same procedure as for the LH side.

  10. REMOVE WINDSHIELD WASHER JAR ASSEMBLY

    A011BAI

    1. Remove the 2 bolts.

    2. Disengage the claw.

    3. Disengage the guide and remove the windshield washer jar.

    4. Disconnect the washer hose.

    5. Disconnect the connectors.

  11. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

    A0119TQ

    1. Disengage the 5 clamps and disconnect the wire harness.

    2. A011AXK

      Remove the 8 bolts.

    3. Disengage the 2 guides and remove the front bumper reinforcement.

  12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A0117XVE01
      Text in Illustration
      *1 Clamp
      *2 Guide

      Loosen the hose clamp and disconnect the air cleaner hose.

    2. Disengage the 2 clamps and 2 guides and remove the air cleaner cap.

  13. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. A011A4G

      Remove the air cleaner filter element.

  14. DISCONNECT RADIATOR RESERVOIR TANK HOSE


    1. A01189F

      Disengage the hose clamp.

    2. Loosen the clamp and disconnect the reserve tank hose from reserve tank.

  15. DISCONNECT NO. 3 RADIATOR HOSE


    1. A011B0M

      Loosen the clamp and disconnect the radiator hose from the radiator assembly.

  16. DISCONNECT NO. 2 RADIATOR HOSE


    1. A0119DR

      Loosen the clamp and disconnect the radiator hose from the radiator assembly.

  17. REMOVE HIGH PITCHED HORN ASSEMBLY


    1. A0119RY

      Disconnect the horn connector.

    2. Remove the bolt and the horn.

  18. REMOVE RADIATOR LOWER NO. 1 AIR DEFLECTOR


    1. A0119S2

      Remove the 2 clips.

    2. Remove the 2 guides and radiator air deflector.

  19. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A01195X

      Disengage the wire harness clamp.

    2. Disengage the 2 clamps and separate the hood lock cable.

    3. A0117JF

      Remove the 5 bolts and the upper radiator support.

  20. REMOVE RADIATOR ASSEMBLY


    1. A0117DJ

      Disengage the claw and remove the piping clamp.

    2. A011B3Y

      Disengage the 3 harness clamps and disconnect the 3 connectors.

    3. Remove the bolt from the ECM.

    4. A011AQT

      Disengage the 2 claws on the condenser and remove the radiator assembly together with the fan shroud from the vehicle.

      Note

      Do not apply any excessive force to the cooler condenser assembly or piping when removing the radiator assembly.

    5. A0117Q7

      Remove the 2 cushions and 2 grommets.

    6. A0117V6

      Disengage the 2 claws and remove the radiator assembly from the fan shroud.

  21. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug from the radiator.

  22. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL


    1. A011873

      Remove the 5 support seals from the radiator.

      Note

      Remove any tape remaining on the radiator.