INTAKE MANIFOLD INSTALLATION


  1. INSTALL HOSE CLAMP


    1. Install the 2 hose clamps with the 2 bolts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

  2. INSTALL WATER BY-PASS HOSE


    1. A011A14E01
      Text in Illustration
      *1 Blue Paint Mark

      Install the water by-pass hose to the hose clamp.

      Tech Tips

      Fix the areas with blue paint marks into the hose clamps.

  3. INSTALL INTAKE MANIFOLD


    1. Install a new No. 2 intake manifold to head gasket onto the cylinder head.

    2. Install the EGR delivery chamber to the cylinder head.

    3. Install a new manifold to cylinder head gasket onto the EGR delivery chamber.

    4. A0118U0E01

      Install the intake manifold with the 5 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    5. A011AALE01
      Text in Illustration
      *1 Yellow Paint Mark
      *a View A
      *b Upper Side

      Install the water by-pass hose to the EGR valve.

      Note

      Perform the installation with the hose clip at the correct angle.

  4. INSTALL EGR PIPE CONNECTOR


    1. A0118N9E01

      Install the 2 new EGR pipe gaskets.

    2. Install the EGR pipe connector with the 4 nuts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL UPPER INTAKE MANIFOLD SUB-ASSEMBLY


    1. Install a new No. 1 intake manifold to head gasket onto the upper intake manifold sub-assembly.

    2. Install the upper intake manifold sub-assembly with the 3 bolts and the 2 nuts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    3. A0119B4E01
      Text in Illustration
      *1 White Paint Mark
      *a View A
      *b Upper Side

      Install the duty vacuum switching valve with the bolt.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

    4. Install the water by-pass hose to the upper intake manifold sub-assembly.

    5. Connect the fuel vapor feed hose and the union to connector tube hose.

    6. Install the fuel vapor feed hose to the hose clamp.

    7. Connect the ventilation hose.

      Note

      Perform the installation with the hose clips at the correct angle.

  6. INSTALL INTAKE MANIFOLD STAY


    1. A011B0RE01

      Temporarily tighten the intake manifold stay with the 2 bolts.

    2. Fully tighten the intake manifold stay with the 2 bolts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

  7. INSTALL E. F. I VACUUM SENSOR ASSEMBLY


    1. Install the E.F.I vacuum sensor assembly Click here.

  8. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY


    1. Install the throttle with motor body assembly Click here.

  9. INSTALL WINDSHIELD WIPER MOTOR AND LINK


    1. Install the windshield wiper motor and link Click here.