EXHAUST PIPE INSTALLATION


  1. INSTALL TAIL EXHAUST PIPE ASSEMBLY (w/o DPF)


    1. A0117GP

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length
      41.5 mm (1.634 in.)

      If the length is not as specified, replace the compression spring.

    2. A01175HE04

      Using a plastic hammer and a wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.

      Note


      • Install the exhaust pipe gasket in the correct direction.

      • Do not damage the outer surface of the exhaust pipe gasket.

      • Do not reuse the exhaust pipe gasket.

      • Do not push in the gasket with the exhaust pipe when connecting it.

    3. A011BGX

      Hang the tail exhaust pipe assembly with the 3 No. 4 exhaust pipe supports.

    4. A011AG8

      Install the tail exhaust pipe assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  2. INSTALL TAIL EXHAUST PIPE ASSEMBLY (w/ DPF)


    1. A0117GP

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length
      41.5 mm (1.634 in.)

      If the length is not as specified, replace the compression spring.

    2. A01175HE04

      Using a plastic hammer and a wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.

      Note


      • Install the exhaust pipe gasket in the correct direction.

      • Do not damage the outer surface of the exhaust pipe gasket.

      • Do not reuse the exhaust pipe gasket.

      • Do not push in the gasket with the exhaust pipe when connecting it.

    3. A0117B2

      Hang the tail exhaust pipe assembly with the 3 No. 4 exhaust pipe supports.

    4. A0119S6

      Install the tail exhaust pipe assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  3. CONNECT NO. 8 EXHAUST PIPE AIR HOSE (w/ DPF)


    1. A011A39E01

      Connect the No. 8 air hose to the tail exhaust pipe.

  4. CONNECT NO. 7 EXHAUST PIPE AIR HOSE (w/ DPF)


    1. A011A7ME01

      Connect the No. 7 air hose to the tail exhaust pipe.

  5. INSTALL NO. 2 EXHAUST GAS TEMPERATURE SENSOR (w/ DPF)


    1. A0118GZ

      Using a union nut wrench (14 mm), install the No. 2 exhaust gas temperature sensor.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    2. Engage the harness clamp.

    3. A0117R6

      Engage the harness clamp and connect the No. 2 exhaust gas temperature sensor connector.

  6. INSTALL ENGINE UNDER COVER (w/ DPF)

    A011A8B

    1. Install the engine under cover with the 4 bolts and 4 clips.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  7. INSPECT FOR EXHAUST GAS LEAK