INTERCOOLER REMOVAL


  1. REMOVE FRONT BUMPER COVER


    1. Remove the front bumper cover Click here.

  2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A011AQSE01
      Text in Illustration
      *1 Wire harness clamp
      *2 Clamp

      Disconnect the connector and 2 wire harness clamps.

    2. Loosen the hose clamp and separate the air cleaner hose.

    3. Disengage the 2 clamps and 2 claws and remove the air cleaner cap.

  3. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. A0118L6

      Remove the air cleaner filter element.

  4. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A011AXX

      Remove the 3 bolts and the air cleaner case.

  5. SEPARATE HOOD LOCK CONTROL CABLE ASSEMBLY


    1. A01178A

      Disengage the 2 clamps and separate the hood lock control cable.

  6. REMOVE UPPER RADIATOR SUPPORT ABSPRBER

    A011BBL

    1. Disengage the 7 claws and remove the radiator support absorber.

  7. REMOVE RADIATOR UPPER SUPPORT


    1. A011BK4

      Disconnect the horn connector.

    2. Remove the 5 bolts and the upper radiator support.

  8. SEPARATE RESERVE TANK


    1. A0117J0

      Remove the 2 bolts and separate the reserve tank.

    2. Separate the radiator hose from the hose clamp.

  9. DISCONNECT NO. 2 AIR HOSE


    1. A011993

      Loosen the hose clamp and disconnect the No. 2 air hose.

  10. DISCONNECT NO. 3 AIR HOSE


    1. A0118R4

      Loosen the hose clamp and disconnect the No. 3 air hose.

  11. REMOVE INTERCOOLER


    1. A0117IZ

      Disengage the 2 wire harness clamps and separate the wire harness.

    2. A011BJD

      Loosen the clamp and disconnect the vacuum transmitting hose.

    3. A0118Q1

      Disconnect the intake air temperature sensor connector.

    4. Disengage the 2 wire harness clamps.

    5. A0117KV

      Remove the intercooler with intercooler cooling air duct sub-assembly.

    6. Remove the 2 radiator support cushions.

    7. Remove the 2 grommets.

    8. A011BTN

      Remove the 2 bolts and the intercooler cooling air duct sub-assembly.

    9. Disconnect the vacuum transmitting hose.

    10. A011AFT

      Disengage the 3 pipe clamps.

    11. Loosen the clamp and remove the vacuum transmitting pipe.

    12. A0118QH

      Remove the bolt and the intercooler plate.

  12. REMOVE INTAKE AIR TEMPERATURE SENSOR


    1. A011AVWE01
      Text in Illustration
      *1 22 mm deep socket wrench

      Using a 22 mm deep socket wrench, remove the intake air temperature sensor.

    2. Remove the gasket from the intake air temperature sensor.