THERMOSTAT REMOVAL


  1. DRAIN ENGINE COOLANT (w/ Water Inlet Drain Cock Plug)

    A011ASWE01
    Text in Illustration
    *1 Water Filler Cap Sub-assembly *3 Radiator Drain Cock Plug
    *2 Water Inlet Drain Cock Plug - -

    CAUTION:

    To avoid the danger of being burned, do not remove the water filler cap sub-assembly while the engine and assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the water filler cap sub-assembly.

    3. A0119WWE01
      Text in Illustration
      *1 Hose
      *2 Water Inlet Clip

      Connect the hose to the water inlet drain cock plug.

    4. Remove the water inlet clip.

    5. A0117FS

      Pull out the water inlet drain cock plug.

  2. DRAIN ENGINE COOLANT (w/o Water Inlet Drain Cock Plug)

    A011776E01
    Text in Illustration
    *1 Water Filler Cap Sub-assembly
    *2 Radiator Drain Cock Plug

    CAUTION:

    To avoid the danger of being burned, do not remove the water filler cap sub-assembly while the engine and assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the water filler cap sub-assembly.

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A0117XVE01
      Text in Illustration
      *1 Clamp
      *2 Guide

      Loosen the hose clamp and disconnect the air cleaner hose.

    2. Disengage the 2 clamps and 2 guides and remove the air cleaner cap.

  4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. A011A4G

      Remove the air cleaner filter element.

  5. REMOVE GENERATOR ASSEMBLY

    Click here

  6. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A011BIS

      Remove the bolt and 2 nuts and disconnect the water by-pass pipe.

    2. A011AWI

      Remove the gasket.

  7. DISCONNECT NO. 2 RADIATOR HOSE


    1. A0117G1

      Loosen the clip and disconnect the radiator hose.

  8. REMOVE WATER INLET


    1. A011BC5

      Remove the 2 nuts and the water inlet.

    2. Remove the gasket.