EXHAUST GAS TEMPERATURE SENSOR (for DPF) REMOVAL


  1. REMOVE ENGINE UNDER COVER

    A011A8B

    1. Remove the 4 bolts, 4 clips and the engine under cover.

  2. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR


    1. A0117R6

      Disconnect the No. 2 exhaust gas temperature sensor connector and disengage the harness clamp.

    2. A0118GZ

      Disengage the harness clamp.

    3. Using a union nut wrench (14 mm), remove the No. 2 exhaust gas temperature sensor.

  3. REMOVE EXHAUST PIPE (w/ Combustion Type Power Heater)


    1. Remove the exhaust pipe Click here.

  4. REMOVE FRONT WIPER MOTOR AND LINK


    1. Remove the front wiper motor and link Click here.

  5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A011AQSE01
      Text in Illustration
      *1 Wire harness clamp
      *2 Clamp

      Disconnect the connector and 2 wire harness clamps.

    2. Loosen the hose clamp and separate the air cleaner hose.

    3. Disengage the 2 clamps and 2 claws and remove the air cleaner cap.

  7. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. A0118L6

      Remove the air cleaner filter element.

  8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A011AXX

      Remove the 3 bolts and the air cleaner case.

  9. REMOVE AIR CLEANER HOSE ASSEMBLY

    A011AWO

    1. Remove the air cleaner hose.

  10. REMOVE ENGINE COVER ASSEMBLY


    1. A011ACJ

      Disengage the 3 claws and remove the engine cover.

  11. REMOVE AIR FUEL RATIO SENSOR


    1. A0119BY

      Disconnect the union to connector tube hose.

    2. Disconnect the air fuel ratio sensor connector.

    3. Disengage the 3 wire harness clamps and separate the air fuel ratio sensor wire harness.

    4. A011BQ9E01

      Using SST, remove the air fuel ratio sensor.

      SST
      09224-00010

  12. REMOVE NO. 2 TURBO INSULATOR


    1. A011B21

      Remove the bolt, nut and No. 2 turbo insulator.

  13. REMOVE OIL LEVEL DIPSTICK GUIDE


    1. A0119YL

      Remove the bolt, disengage the harness clamp and separate the wire harness.

    2. Remove the 2 bolts and the oil level dipstick guide.

    3. Remove the O-ring from the oil level dipstick guide.

  14. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    A0116XX

    1. Remove the bolt and disconnect the discharge hose from the compressor.

    2. Remove the O-ring from the discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

  15. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    A0119BD

    1. Remove the bolt and disconnect the suction hose from the compressor.

    2. Remove the O-ring from the suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

  16. REMOVE FRONT WHEEL RH

  17. SEPARATE TIE ROD END SUB-ASSEMBLY RH

    A011ABK

    1. Remove the cotter pin and castle nut.

    2. A0117XGE01

      Install SST (spacer B) to the threaded section of the tie rod end.

      SST
      09960-20010   ( 09961-02060 )

      Note

      Make sure the upper ends of the threaded section of the tie rod end and SST (spacer B) are aligned.

    3. Using SST, separate the tie rod end from the front axle assembly.

      A0119EDE01
      Text in Illustration
      *1 Place the wrench here
      SST
      09960-20010   ( 09961-02010 )

      Note


      • Make sure to tie the string of SST to the vehicle to prevent SST from dropping.

      • Install SST so that A and B are parallel.

      • Be sure to place the wrench on the part indicated in the illustration.

      • Do not damage the ball joint dust cover.

      • Do not damage the front disc brake dust cover.

  18. REMOVE TAIL EXHAUST PIPE ASSEMBLY


    1. A011AMOE01
      *1 No. 7 Air hose
      *2 No. 8 Air hose

      Disconnect the 2 air hoses.

    2. A0119S6

      Remove the 2 bolts and 2 compression springs.

    3. A011BLG

      Remove the 3 No. 4 exhaust pipe supports and remove the tail exhaust pipe assembly.

  19. REMOVE NO. 2 MANIFOLD SUPPORT BRACKET


    1. A011BM4

      Remove the bolt, nut and No. 2 manifold support bracket.

  20. REMOVE MANIFOLD SUPPORT BRACKET


    1. A01192R

      Remove the 2 bolts, nut and manifold support bracket.

  21. REMOVE NO. 1 AIR HOSE


    1. A011BQY

      Loosen the 2 hose clamps and remove the No. 1 air hose.

  22. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A011A9I

      Disconnect the connector and disengage the harness clamp.

    2. A0118LR

      Remove the nut and stud bolt.

    3. A011BJ8

      Remove the 3 nuts and exhaust manifold converter.

    4. Remove the gasket from the turbocharger.

  23. REMOVE EXHAUST GAS TEMPERATURE SENSOR


    1. A011B2R

      Using a union nut wrench (14 mm), remove the exhaust gas temperature sensor.