EGR COOLER REMOVAL


  1. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly Click here.

  2. REMOVE AIR CLEANER HOSE ASSEMBLY

    A011AWO

    1. Remove the air cleaner hose.

  3. REMOVE ENGINE COVER ASSEMBLY


    1. A011ACJ

      Disengage the 3 claws and remove the engine cover.

  4. REMOVE EGR WITH COOLER PIPE ASSEMBLY


    1. A011B7X

      Disconnect the 2 connectors and disengage the wire harness clamp.

    2. A011AWW

      Remove the 2 bolts.

    3. Disconnect the 2 connectors and disengage the 2 wire harness clamps.

    4. A0117J1

      Disconnect the vacuum hose, No. 2 oil cooler hose and No. 2 water by-pass hose.

    5. A0118U8

      Remove the bolt and separate the No. 1 vacuum transmitting pipe sub-assembly.

    6. A0118NA

      Remove the 4 bolts, 2 nuts and the EGR with cooler pipe assembly.

    7. Remove the 2 gaskets from the cylinder head and electric EGR control valve.

  5. REMOVE EGR PIPE CONNECTOR


    1. A011BBB

      Remove the bolt , 2 nuts and EGR pipe connector.

    2. Remove the 2 gaskets and EGR by-pass valve assembly from the EGR with cooler pipe assembly.