FUEL SENDER GAUGE ASSEMBLY REMOVAL


  1. DISCONNECT FUEL TANK WIRE


    1. A011BQ7

      Peel back the floor carpet under the front left seat, disconnect the fuel tank wire connector, and pass the grommet through the floor.

  2. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A0119VV

      Remove the 2 clips and 4 nuts.

    2. Disengage the claw and remove the No. 1 fuel tank protector.

  3. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A0119HJ

      Separate the No. 1 charcoal canister outlet hose.

  4. DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY


    1. A0118T0E01

      Insert a screwdriver with its tip wrapped in protective tape in the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the breather tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

    2. A011BDZE01

      Insert a screwdriver with its tip wrapped in protective tape in the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the inlet tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  5. DRAIN FUEL


    1. Drain the fuel from the inlet tube installation position.

  6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A0119UZE01

      Release the checker as shown in the illustration.

    2. Pinch the retainer to release it as shown in the illustration, and then disconnect the fuel tank main tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  7. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY


    1. A011BTT

      Disconnect the fuel return tube assembly.

  8. REMOVE FUEL TANK ASSEMBLY


    1. A011ART

      Using an engine lifter, support the fuel tank.

    2. A011BM1

      Remove the 4 bolts and the fuel tank.

      Note

      Make sure that the fuel tank does not fall.

  9. DISCONNECT FUEL TANK WIRE


    1. A011ASH

      Disconnect the fuel tank wire connector from the fuel tank vent tube assembly.

  10. REMOVE NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A0117CG

      Remove the No. 1 charcoal canister outlet hose from the fuel tank vent tube assembly.

    2. Disengage the clamp and remove the No. 1 charcoal canister outlet hose.

  11. SEPARATE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01189IE01

      Remove the No. 2 fuel tank cushion.

    2. Release the retainer as shown in the illustration and disconnect the No. 1 fuel evaporation tube from the fuel tank vent tube assembly.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

    3. Disengage the clamp and separate the No. 1 fuel evaporation tube from the fuel tank vent tube assembly.

  12. REMOVE FUEL PUMP GAUGE RETAINER


    1. A0117GGE01

      Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Tech Tips

      Align the ribs of the fuel pump gauge retainer with the tips of SST.

    2. A011AIDE01

      Using SST, loosen the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Note

      Do not use any tools other than SST.

      Tech Tips

      Align the ribs of the fuel pump gauge retainer with the tips of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel tank vent tube assembly by hand.

  13. REMOVE FUEL TANK VENT TUBE ASSEMBLY

    A01199E

    Note

    Do not disconnect the tube shown in the illustration.


    1. A01197LE01
      Text in Illustration
      *1 Arrows

      Rotate the fuel tank vent tube assembly toward the inside of the tank, and remove it in the opposite direction to the arrows for insertion of the fuel tank sender gauge.

      Note

      Do not bend the sender gauge arm.

    2. A011BVJ

      Disengage the 2 claws of the fuel tank vent tube, disconnect the fuel tank vent tube, and remove the fuel tank vent tube assembly.

  14. REMOVE FUEL TANK SUCTION TUBE GASKET


    1. A0118E2

      Remove the gasket from the fuel tank.