FUEL FILTER INSTALLATION


  1. INSTALL FUEL FILTER ELEMENT ASSEMBLY


    1. A011BRF

      Check and clean the fuel filter installation surface.

    2. Apply fuel to the gasket of a new fuel filter element.

    3. Lightly screw the fuel filter element into place, and tighten it until the gasket comes into contact with the seat.

    4. Tighten it an additional 3/4 turn by hand.

  2. INSTALL FUEL FILTER DRAIN PLUG


    1. A0117K7

      Install the O-ring onto the drain plug.

    2. Apply fuel to the O-ring of the drain plug.

    3. Install the fuel filter drain plug onto the level warning switch by hand.

  3. INSTALL LEVEL WARNING SWITCH


    1. A0118OT

      Install a new O-ring onto the level warning switch.

    2. Apply fuel to the O-ring of the level warning switch.

    3. Install the level warning switch onto the fuel filter by hand.

  4. INSTALL FUEL HEATER ASSEMBLY


    1. A0118DO

      Install the fuel heater assembly with the 2 screws.

  5. INSTALL FUEL FILTER SUPPORT


    1. A0119UD

      Install the fuel filter support with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Connect the 2 clamps.

  6. INSTALL FUEL FILTER ASSEMBLY


    1. A0118XZ

      Install the fuel filter with the 2 nuts.

      Torque:
      19 N*m  { 189 kgf*cm, 14 ft.*lbf }
    2. A0119HL

      Connect the 2 fuel hose clamps to the fuel filter.

    3. Connect the 2 fuel hoses to the fuel filter.

    4. A011A0C

      Connect the 2 connectors.

    5. A011B6X

      Connect the 2 wire harness clamps.

    6. Connect the connector.

  7. INSTALL BATTERY

  8. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    A011ADE

    1. Install the battery clamp with the 2 nuts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  9. INSTALL COWL PANEL SUB-ASSEMBLY


    1. Install the cowl panel sub-assembly Click here.

  10. BLEED AIR FROM FUEL SYSTEM

    Click here

  11. INSPECT FOR FUEL LEAK


    1. Connect an intelligent tester to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the tester on.

    4. Enter the following menus: Powertrain / Engine / Active Test.

    5. Perform the Active Test.

      Intelligent Tester Display Test Details Control Range Diagnostic Notes
      Test the Fuel Leak Pressurize common rail internal fuel pressure, and check for fuel leaks Stop/Start

      Perform inspection of the high pressure fuel system.

      Test is possible when the following conditions are met:


      • Warmed up engine.

      • Vehicle is stopped.

      • Battery voltage is 12 V or more.

      • PM regeneration is not operating.

      • Engine speed is less than 4000 rpm.

      Results of real-vehicle check:


      • Engine Speed: 2702 rpm


      • Fuel Pressure: 108570 kPa


      • Target Common Rail Pressure: 105500 kPa


      • Target Pump SCV Current: 1.2 A


      • MAP: 127 kPa


      • MAF: 28 g/sec.