FUEL PUMP REMOVAL


  1. SEPARATE FUEL TANK WIRE


    1. A011BQ7

      Peel back the floor carpet under the front left seat, disconnect the fuel tank wire connector, and pass the grommet through the floor.

  2. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A0119VV

      Remove the 2 clips and 4 nuts.

    2. Disengage the claw and remove the No. 1 fuel tank protector.

  3. SEPARATE NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A0119HJ

      Separate the No. 1 charcoal canister outlet hose.

  4. SEPARATE FUEL TANK FILLER PIPE SUB-ASSEMBLY


    1. A0118T0E01

      Insert a screwdriver with its tip wrapped in protective tape in the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the breather tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

    2. A011BDZE01

      Insert a screwdriver with its tip wrapped in protective tape in the quick connector cutout as shown in the illustration, push the quick connector lock forward and disconnect the inlet tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  5. DRAIN FUEL


    1. Drain the fuel from the inlet tube installation position.

  6. SEPARATE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01181LE01

      Release the checker as shown in the illustration.

    2. Pinch the retainer to release it as shown in the illustration and separate the fuel tank main tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  7. SEPARATE REAR FUEL EMISSION TUBE SUB-ASSEMBLY


    1. A011B0JE01

      Release the retainer as shown in the illustration and separate the fuel emission tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  8. REMOVE FUEL TANK ASSEMBLY


    1. A011ART

      Using an engine lifter, support the fuel tank.

    2. A011BM1

      Remove the 4 bolts and the fuel tank.

      Note

      Make sure that the fuel tank does not fall.

  9. SEPARATE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A0117BAE01

      Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.

    2. Pull the fuel tank main tube out of the fuel suction tube assembly to disconnect it.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  10. SEPARATE FUEL TANK WIRE


    1. A011BXR

      Disconnect the fuel tank wire connector from the fuel suction tube assembly.

  11. SEPARATE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A0117IAE01

      Release the retainer as shown in the illustration and disconnect the No. 1 fuel evaporation tube from the fuel suction tube assembly.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  12. REMOVE FUEL PUMP GAUGE RETAINER


    1. A01184WE01

      Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Tech Tips

      Align the ribs of the fuel pump gauge retainer with the tips of SST.

    2. A0118QTE01

      Using SST, loosen the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Note

      Do not use any tools other than SST.

      Tech Tips

      Align the ribs of the fuel pump gauge retainer with the tips of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.

  13. REMOVE FUEL SUCTION TUBE ASSEMBLY


    1. A011BFT

      Remove the fuel suction tube assembly from the fuel tank.

      Note

      Do not disconnect the tube shown in the illustration.

    2. A0119S7E01

      Pinch the fuel tank bent tube retainer to release it as shown in the illustration, disconnect the fuel tank bent tube, and then remove fuel suction tube assembly.

  14. REMOVE FUEL TANK SUCTION TUBE GASKET


    1. A0118OW

      Remove the gasket from the fuel tank.