FUEL TANK REMOVAL


  1. SEPARATE FUEL TANK WIRE


    1. A011BQ7

      Peel back the floor carpet under the front left seat, disconnect the fuel tank wire connector, and pass the grommet through the floor.

  2. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A0119VV

      Remove the 2 clips and 4 nuts.

    2. Disengage the claw and remove the No. 1 fuel tank protector.

  3. SEPARATE NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A0119HJ

      Separate the No. 1 charcoal canister outlet hose.

  4. SEPARATE FUEL TANK FILLER PIPE SUB-ASSEMBLY


    1. A0118T0E02
      Text in Illustration
      *1 Protective Tape
      *2 Retainer
      *a Pull
      *b Cutout

      Insert a screwdriver with its tip wrapped in protective tape into the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the breather tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

    2. A011BDZE02
      Text in Illustration
      *1 Protective Tape
      *2 Retainer
      *a Pull
      *b Cutout

      Insert a screwdriver with its tip wrapped in protective tape into the quick connector cutout as shown in the illustration, push the quick connector lock forward and disconnect the inlet tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  5. DRAIN FUEL


    1. Drain the fuel from the inlet tube installation position.

  6. SEPARATE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01181LE02
      Text in Illustration
      *1 Retainer
      *2 Checker
      *3 Fuel Tube Connector
      *4 Fuel Pipe
      *5 Checker
      *6 O-Ring
      *a Pinch
      *b Pull

      Release the checker as shown in the illustration.

    2. Pinch the retainer to release it as shown in the illustration and separate the fuel tank main tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  7. SEPARATE REAR FUEL EMISSION TUBE SUB-ASSEMBLY


    1. A011B0JE02
      Text in Illustration
      *1 Retainer
      *2 Fuel Tube Connector
      *3 Fuel Pipe
      *4 O-Ring
      *a Pull

      Release the retainer as shown in the illustration and separate the fuel emission tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  8. REMOVE FUEL TANK ASSEMBLY


    1. A011ART

      Using an engine lifter, support the fuel tank.

    2. A011BM1

      Remove the 4 bolts and the fuel tank.

      Note

      Make sure that the fuel tank does not fall.

  9. REMOVE FUEL TANK CUSHION


    1. A011974E01
      Text in Illustration
      *1 No. 1 fuel tank cushion
      *2 No. 2 fuel tank cushion

      Remove the No. 1 fuel tank cushions and No. 2 fuel tank cushions.

  10. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A0117BAE02

      Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.

    2. Pull the fuel tank main tube off of the fuel suction tube assembly to disconnect it.

      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tube Connector
      *3 O-Ring

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

    3. A011BKH

      Disengage the clamp and remove the fuel tank main tube from the fuel tank.

  11. REMOVE FUEL TANK WIRE


    1. A011AE7

      Disconnect the fuel tank wire connectors from the fuel suction tube assembly and fuel tank vent tube assembly.

    2. Disengage the 7 clamps and remove the fuel tank wire from the fuel tank.

    3. A0119C1

      Remove the fuel hose clamp from the fuel tank wire.

  12. REMOVE REAR FUEL EMISSION TUBE SUB-ASSEMBLY


    1. A0118FI

      Remove the rear fuel emission tube from the fuel tank vent tube assembly.

    2. Disconnect the 2 clamps and remove the rear fuel emission tube from the fuel tank.

  13. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A011A1VE02
      Text in Illustration
      *1 Retainer
      *2 Fuel Tube Connector
      *3 O-Ring
      *4 Fuel Pipe
      *a Pull

      Release the retainer as shown in the illustration and separate the No. 1 fuel evaporation tube from the fuel suction tube assembly and fuel tank vent tube assembly.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

    2. Disengage the clamp and remove the No. 1 fuel evaporation tube from the fuel tank.

  14. REMOVE NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A0119IGE05
      Text in Illustration
      *1 Retainer
      *2 Fuel Tube Connector
      *3 O-Ring
      *4 Fuel Pipe
      *a Pull

      Release the retainer as shown in the illustration and separate the No. 2 fuel evaporation tube from the fuel tank vent tube assembly.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

    2. Disengage the clamp and remove the No. 2 fuel evaporation tube from the fuel tank.

  15. REMOVE NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A0119AR

      Separate the No. 1 charcoal canister outlet hose from the fuel tank vent tube assembly.

    2. Disengage the clamp and remove the No. 1 charcoal canister outlet hose.

  16. REMOVE FUEL PUMP GAUGE RETAINER


    1. A01184WE01

      Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Tech Tips

      Align the ribs of the fuel pump gauge retainer with the tips of SST.

    2. A0118QTE03
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, loosen the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Note

      Do not use any tools other than SST.

      Tech Tips

      Align the ribs of the fuel pump gauge retainer with the tips of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel tank vent tube assembly by hand.

  17. REMOVE FUEL TANK VENT TUBE ASSEMBLY

    A011AWJ

    Note

    Do not disconnect the tube shown in the illustration.


    1. A0119TJE02
      Text in Illustration
      *a Arrows

      Rotate the fuel tank vent tube assembly toward the inside of the tank, and remove it in the opposite direction to the arrows for insertion of the fuel tank sender gauge.

      Note

      Do not bend the sender gauge arm.

    2. A011BY4

      Disengage the 2 claws of the fuel tank vent tube, disconnect the fuel tank vent tube, and remove the fuel tank vent tube assembly.

  18. REMOVE FUEL TANK SUCTION TUBE GASKET


    1. A0118E2

      Remove the gasket from the fuel tank.

  19. REMOVE FUEL PUMP GAUGE RETAINER


    1. A011912E01

      Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Tech Tips

      Align the ribs of the fuel pump gauge retainer with the tips of SST.

    2. A0119IJE02
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, loosen the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Note

      Do not use any tools other than SST.

      Tech Tips

      Align the ribs of the fuel pump gauge retainer with the tips of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.

  20. REMOVE FUEL SUCTION TUBE ASSEMBLY


    1. A011BFT

      Remove the fuel suction tube assembly from the fuel tank.

      Note

      Do not disconnect the tube shown in the illustration.

    2. A0119S7E02
      Text in Illustration
      *1 Retainer
      *a Pinch

      Pinch the fuel tank vent tube retainer to release it as shown in the illustration, disconnect the fuel tank vent tube, and then remove fuel suction tube assembly.

  21. REMOVE FUEL TANK SUCTION TUBE GASKET


    1. A0118OW

      Remove the gasket from the fuel tank.

  22. REMOVE FUEL TANK VENT TUBE SUB-ASSEMBLY


    1. A011BU7

      Pull the fuel tank vent tube out of the fuel tank.

  23. REMOVE NO. 1 EVAPORATION VENT TUBE CLAMP


    1. A0118MT

      Disengage the 2 claws and remove the No. 1 evaporation vent tube clamp from the fuel tank.