REAR CRANKSHAFT OIL SEAL INSTALLATION


  1. INSTALL REAR ENGINE OIL SEAL

    A0117BD

    1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the oil pan and cylinder block.

    2. Apply seal packing in a continuous bead as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install a new rear engine oil seal within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    3. A011APRE02
      Text in Illustration
      *1 Seal Packing

      Wipe off the excess seal packing, leaving only the specified amount in the areas shown in the illustration.

    4. Apply MP grease to the lip of a new rear engine oil seal.

      Note

      Keep the lip tree from foreign matter.

    5. A011725E01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, press in a new rear engine oil seal until its surface is flush with the cylinder block sub-assembly and oil pan sub-assembly.

      SST
      09223-47020
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021, 09955-05010, 09957-04010 )
      Oil seal standard depth
      -0.2 to 1.2 mm (-0.0079 to 0.0472 in.)

      Note


      • Make sure there is no foreign matter on the lip of the rear engine oil seal.

      • Make sure there is no oil or grease on the outer circumference of the rear engine oil seal.

      • Do not press in the rear engine oil seal at an angle.

      • Wipe off extra grease from the crankshaft.

      • Apply a small amount of molybdenum grease to the threaded portion and tip of SST center bolt (09953-05020) before using.

      Tech Tips

      If necessary, lightly tap SST using a plastic-faced hammer to insert the rear engine oil seal evenly.

      A0119Z2E01
      SST
      09950-70010   ( 09951-07150 )
      09223-47020

  2. INSTALL INNER OIL SEAL (for Manual Transaxle)


    1. Apply MP grease to the lip of a new inner oil seal.

      Note

      Keep the lip free from foreign matter.

    2. A011A23E01

      Using SST and a hammer, tap in the inner oil seal until its surface is flush with the ring gear sub-assembly.

      SST
      09950-70010   ( 09951-07150 )
      09951-01600
      Oil seal tap in depth
      14.7 to 15.7 mm (0.5787 to 0.6181 in.)

      Note


      • Uniformly tap in the oil seal.

      • Do not tap the oil seal at an angle.

  3. INSTALL RING GEAR SUB-ASSEMBLY (for Manual Transaxle)


    1. A011AGL

      Install the ring gear sub-assembly.

      Note


      • Do not apply excessive force to the ring gear sub-assembly.

      • Be sure not to allow any foreign matter, oil or grease to adhere to the sliding part of the engine rear oil seal.

      • Be sure not to allow any foreign matter to adhere to the lip of the engine rear oil seal.

    2. A011ADH

      Using a screwdriver, install a new snap ring.

      Note

      Confirm that the snap ring is correctly located in the groove of the crankshaft bearing.

  4. INSTALL ONE-WAY CLUTCH ASSEMBLY (for Manual Transaxle)


    1. A011AQ1

      Turn the one-way clutch assembly counterclockwise while installing it.

      Note


      • Be sure not to allow any foreign matter, oil or grease to adhere to the installation surfaces of the crankshaft and the one-way clutch.

      • Be sure not to allow any foreign matter, oil or grease to adhere to the sliding surface of the inner oil seal.

      • Be sure not to allow any foreign matter to adhere to the lip of the inner oil seal.

  5. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)


    1. Using SST, hold the crankshaft.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Clean the 8 bolts and their holes.

    3. A0116YRE11
      Text in Illustration
      *1 Adhesive

      Apply adhesive to 2 or 3 end threads of each bolt tip.

      Adhesive
      Toyota Genuine Adhesive 1324, Three bond 1324 or equivalent
    4. A011B4KE01
      Text in Illustration
      *1 Front Flywheel Plate Spacer
      *2 Flywheel
      *3 Rear Flywheel Plate Spacer
      A011AXA Engine
      A0117XZ Transaxle

      Temporarily install the front flywheel plate spacer, the flywheel and the rear flywheel plate spacer with the 8 bolts.

      Tech Tips


      • The front spacer is reversible.

      • As the rear flywheel plate spacer and the flywheel are not reversible, be sure to install them in the direction shown in the illustration.

    5. Fully tighten the 8 bolts in the order shown in the illustration.

      Torque:
      78 N*m  { 795 kgf*cm, 57 ft.*lbf }

      Note

      Do not start the engine for at least an hour after installing the flywheel.

  6. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)


    1. Using SST, hold the crankshaft.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Clean the 8 bolts and their holes.

    3. A0116YRE11
      Text in Illustration
      *1 Adhesive

      Apply adhesive to 2 or 3 end threads of each bolt tip.

      Adhesive
      Toyota Genuine Adhesive 1324, Three bond 1324 or equivalent
    4. A0119HYE01
      Text in Illustration
      *1 Front Drive Plate Spacer
      *2 Drive Plate
      *3 Rear Drive Plate Spacer
      A011AXA Engine
      A0117XZ Transaxle

      Temporarily install the front drive plate spacer, the drive plate and the rear drive plate spacer with the 8 bolts.

      Tech Tips


      • The front spacer is reversible.

      • As the rear drive plate spacer and the drive plate are not reversible, be sure to install them in the direction shown in the illustration.

    5. A01189TE01

      Fully tighten the 8 bolts in the order shown in the illustration.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

      Note

      Do not start the engine for at least an hour after installing the drive plate.

  7. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)


    1. Install the clutch disc assembly Click here.

  8. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)


    1. Install the continuously variable transaxle assembly Click here.