DRIVE BELT INSTALLATION


  1. INSTALL FAN AND GENERATOR V BELT

    A011763E01
    Text in Illustration
    *1 Crankshaft Pulley
    *2 Water Pump Assembly
    *3 Generator Assembly

    1. Temporarily install the V-ribbed belt onto each pulley.

      Note


      • Before installing the V-ribbed belt, check each pulley for any kind of liquid and chips.

      • Check that the ribs of the V-ribbed belt are correctly fitted into the grooves of the pulleys.

  2. ADJUST FAN AND GENERATOR V BELT

    A0118KCE02
    Text in Illustration
    *1 Bolt B
    *2 Bolt A
    *3 Bolt C

    1. Turn the bolt B to adjust the tension of the V-ribbed belt.

    2. Tighten fixing bolts A and C.

      Torque:
      Bolt A
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }
      Bolt C
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSPECT FAN AND GENERATOR V BELT


    1. A011763E03
      Text in Illustration
      *1 Crankshaft Pulley
      *2 Water Pump Pulley
      *3 Generator Pulley
      A011AXA Specified Point

      Check the fan and generator V-ribbed belt deflection (when inspecting a vehicle w/o No. 1 engine cover, or without the No. 1 engine cover installed).

      Deflection

      Pressing Force

      N (kg, Ib)

      New Belt

      mm (in.)

      Used Belt

      mm (in.)

      10

      (10, 22)

      8.0 to 10.5

      (0.315 to 0.413)

      11.0 to 14.0

      (0.433 to 0.551)

      Note


      • Check the belt deflection between the pulleys at the indicated measurement point (directly between the pulleys).

      • When installing a new belt, set its deflection value as specified.

      • When checking a belt used for over 5 minutes, confirm that the deflection value is within the specified range for a used belt.

      • When reinstalling a belt used for over 5 minutes, check whether its deflection value is within the specified range for a used belt.

    2. A011BNDE01
      Text in Illustration
      *1 Crankshaft Pulley
      *2 Water Pump Pulley
      *3 Generator Pulley
      A011AXA Specified Point

      Check the fan and generator V-ribbed belt deflection (when inspecting a vehicle while the No. 1 engine cover is installed).

      Deflection

      Pressing Force

      N (kg, Ib)

      New Belt

      mm (in.)

      Used Belt

      mm (in.)

      10

      (10, 22)

      4.5 to 6.0

      (0.177 to 0.236)

      6.5 to 7.5

      (0.256 to 0.295)

      Note


      • Check the belt deflection between the pulleys at the indicated measurement point (on the left side of the generator pulley, 55 mm (2.165 in.) from the center of the pulley).

      • When installing a new belt, set its deflection value as specified.

      • When checking a belt used for over 5 minutes, confirm that the deflection value is within the specified range for a used belt.

      • When reinstalling a belt used for over 5 minutes, check whether its deflection value is within the specified range for a used belt.

  4. INSTALL NO. 1 V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT

    A0119AXE01
    Text in Illustration
    *1 Crankshaft Pulley
    *2 Idler Pulley
    *3 Cooler Compressor Assembly

    1. Temporarily install the V-ribbed belt onto each pulley.

      Note


      • Before installing the V-ribbed belt, check each pulley for any kind of liquid and chips.

      • Check that the ribs of the V-ribbed belt are correctly fitted into the grooves of the pulleys.

  5. ADJUST NO. 1 V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT

    A0117LZE02
    Text in Illustration
    *1 Bolt B
    *2 Bolt A

    1. Turn the bolt B to adjust the tension of the V-ribbed belt.

    2. Tighten bolt A.

  6. INSPECT NO. 1 V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT


    1. A0119AXE03
      Text in Illustration
      *1 Crankshaft Pulley
      *2 Idler Pulley
      *3 Cooler Compressor Assembly
      A011AXA Specified Point

      Check the No. 1 (cooler compressor to crankshaft pulley) belt.

      Deflection

      Pressing Force

      N (kg, Ib)

      New Belt

      mm (in.)

      Used Belt

      mm (in.)

      10

      (10, 22)

      8.0 to 10.0

      (0.315 to 0.394)

      11.0 to 14.0

      (0.433 to 0.551)

      Note


      • Check the No. 1 (cooler compressor to crankshaft pulley) belt deflection at the specified point.

      • When installing a new belt, set its deflection value as specified.

      • When checking a belt used for over 5 minutes, confirm that the deflection value is within the specified range for a used belt.

      • When reinstalling a belt used for over 5 minutes, check whether its deflection value is within the specified range for a used belt.

  7. INSTALL NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)

    A0118W1E01

    1. Temporarily install the No. 1 engine cover with the 2 bolts and nut.

    2. Fully tighten the 2 bolts and nut in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. INSTALL NO. 1 COOLER COVER (w/ No. 1 Cooler Cover)

    A0117FVE01

    1. Temporarily install the No. 1 cooler cover with the 2 nuts.

    2. Fully tighten the 2 nuts in the order shown in the illustration.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  9. INSTALL NO. 3 ENGINE UNDER COVER

    A0118DM

    1. Install the No. 3 engine under cover with the 3 clips.