CYLINDER BLOCK DISASSEMBLY


  1. REMOVE CYLINDER BLOCK WATER JACKET SPACER

    Note

    When turning the cylinder block upside-down, make sure that the cylinder block water jacket spacer does not fall out.


    1. A011B33

      Remove the cylinder block water jacket spacer from the cylinder block.

  2. REMOVE CONNECTING ROD SUB-ASSEMBLY

    A01171B

    Note

    Do not turn the crankshaft.


    1. Remove the 6 connecting rod bolts and the 3 connecting rod bearing caps.

      Note

      Arrange the removed parts for each cylinder in order.

    2. A0119O1

      Push the piston, connecting rod and upper bearing through the top of the cylinder block.

      Tech Tips


      • Keep the piston, connecting rod and cap together.

      • Arrange the piston and connecting rod for each cylinder in order.

    3. Remove the 3 connecting rod bearings from the connecting rod sub-assembly.

  3. REMOVE PISTON RING SET

    A011BDE

    1. Using a piston ring expander, remove the No. 1 compression ring, No. 2 compression ring and oil ring.

  4. REMOVE WITH PIN PISTON SUB-ASSEMBLY

    A0119EVE01

    1. Using SST, press the piston pin out of the piston, and remove the piston.

      SST
      09221-25026   ( 09221-00021, 09221-00030, 09221-00130, 09221-00141, 09221-00150 )

      Tech Tips


      • The piston and pin are a matched set.

      • Arrange the pistons, pins, connecting rods and bearings in the correct order.

  5. REMOVE CRANKSHAFT

    A01184OE01

    1. Remove the 8 bolts in the order shown in the illustration.

      Note

      Loosen the crankshaft bearing cap bolts in 2 or 3 steps, in the order shown in the illustration.

    2. Remove the 4 crankshaft bearing caps and the crankshaft.

      Note

      Arrange the removed parts in the removed order.

      Tech Tips


      • If it is difficult to remove the crankshaft bearing cap, lightly tap it with a hammer.

      • Move the top of the crankshaft bearing cap back and forth in the axial direction.

    3. Remove the crankshaft bearing from the cylinder block and crankshaft bearing cap.

  6. REMOVE CRANKSHAFT THRUST WASHER UPPER

    A011786

    1. Remove the 2 crankshaft thrust washers from journal No. 3 of the cylinder block.