CYLINDER HEAD REASSEMBLY


  1. INSTALL CYLINDER HEAD OIL ORIFICE

    A0118TI

    1. Tap the cylinder head oil orifice in, as shown in the illustration.

  2. INSTALL VALVE

    A011BLU

    1. Install the 12 valve spring seats onto the cylinder head.

    2. A0118VIE01

      Apply a light coat of engine oil to 12 new valve stem oil seals.

    3. Using SST, push in the valve stem oil seals by hand.

      SST
      09201-41020
    4. A011887E02

      Make sure that each valve stem oil seal is pushed in to the specified depth, as shown in the illustration.

      Standard depth
      Intake side
      10.0 to 11.6 mm (0.394 to 0.457 in.)
      Exhaust side
      9.4 to 11.0 mm (0.370 to 0.433 in.)
    5. A011A3DE01

      Apply engine oil to each valve area of 30 mm (1.18 in.) or more from its tip, as shown in the illustration.

    6. A0119R6

      Install the valves, inner compression springs and valve seat retainers onto the cylinder head.

    7. A011812E01

      Using SST, compress the inner compression springs and place the 2 valve spring retainer locks around the valve stem.

      SST
      09202-70020   ( 09202-00010 )
    8. A0119U5E05
      Text in Illustration
      *1 Pin Punch

      Using a pin punch, gently tap the valve stem tip to ensure that it is fitted properly.

      Note

      Do not damage the valve stem tip.

    9. A011B44E03
      Text in Illustration
      *1 Apply Engine Oil.

      Apply engine oil to the top surfaces of the valve as shown in the illustration.