ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION

INSTALL FUEL FILTER SUPPORT WITH FUEL FILTER ASSEMBLY

INSTALL BATTERY CLAMP SUB-ASSEMBLY

1. Install the battery clamp with the 2 nuts.

   Torque:

   3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

ADD ENGINE COOLANT (w/o Combustion Type Power Heater)

1. Tighten the radiator drain cock plug.

2. 

   Text in Illustration

   *1	Air Bleed Valve 1
   *2	Air Bleed Valve 2

   Loosen the air bleed valve 1 and the air bleed valve 2.

3. Add TOYOTA Super Long Life Coolant (SLLC).

   Standard Capacity
   Item Capacity w/o Combustion Type Power Heater 4.5 liters (4.8 US qts, 4.0 Imp. qts)

   Note

   Never use water as a substitute for engine coolant.

   Tech Tips

   TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

4. 

   Text in Illustration

   *1

   B Line

   Add coolant to the B line of the radiator reserve tank.

5. Squeeze the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.

   If the coolant level is low, add coolant.

6. 

   Text in Illustration

   *1	Air Bleed Valve 1
   *2	Air Bleed Valve 2

   Tighten the air bleed valve 1 and the air bleed valve 2.

7. Install the reserve tank cap sub-assembly.

8. Start the engine and warm it up.

9. Bleed air from the cooling system.

   Note

   
   

   • Before starting the engine, turn the A/C switch off.

   • Adjust the air conditioning temperature setting to MAX (HOT).

   • Adjust the air conditioning blower setting to LO.

   
   

   1. Warm up the engine until the thermostat opens. While the thermostat is open, allow the coolant to circulate for several minutes.

      Tech Tips

      Thermostat opening timing can be determined by squeezing the inlet radiator hose, and sensing vibrations when the engine coolant starts to flow inside the hose.

      CAUTION:

      When squeezing the radiator hoses:
      

      • Wear protective gloves.

      • Be careful as the radiator hoses are hot.

      • Keep your hands away from the radiator fan.

10. Stop the engine, and wait until the engine coolant cools down.

11. 

    Text in Illustration

    *1	FULL Line
    *2	LOW Line

    After the engine has cooled down, check that the coolant level is between the FULL and LOW lines.

    If the coolant level is low, add coolant to the reservoir tank FULL line.

ADD ENGINE COOLANT (w/ Combustion Type Power Heater)

1. Tighten the radiator drain cock plug.

2. 

   Text in Illustration

   *1	Air Bleed Valve 1
   *2	Air Bleed Valve 2

   Loosen the air bleed valve 1 and the air bleed valve 2.

3. Add TOYOTA Super Long Life Coolant (SLLC).

   Standard Capacity
   Item Capacity w/ Combustion Type Power Heater 4.9 liters (5.2 US qts, 4.3 Imp. qts)

   Note

   Never use water as a substitute for engine coolant.

   Tech Tips

   TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

4. 

   Text in Illustration

   *1

   B Line

   Add coolant to B line of the radiator reserve tank.

5. Squeeze the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.

   If the coolant level is low, add coolant.

6. 

   Text in Illustration

   *1	Air Bleed Valve 1
   *2	Air Bleed Valve 2

   Tighten the air bleed valve 1 and the air bleed valve 2.

7. Start the engine, maintain the speed at 3000 rpm for 10 seconds, and idle the engine for 10 seconds. Repeat the same procedure above 4 more times.

8. Install the reserve tank cap sub-assembly.

9. Loosen the air bleed valve 1 and the air bleed valve 2.

10. Add 350 cc (21.3 cu in.) coolant.

11. Tighten the air bleed valve 1 and the air bleed valve 2.

12. Start the engine and warm it up.

13. Bleed air from the cooling system.

    Note

    
    

    • Before starting the engine, turn the A/C switch off.

    • Adjust the air conditioning temperature setting to MAX (HOT).

    • Adjust the air conditioning blower setting to LO.

    
    

    1. Warm up the engine until the thermostat opens. While the thermostat is open, allow the coolant to circulate for several minutes.

       Tech Tips

       Thermostat opening timing can be determined by squeezing the inlet radiator hose, and sensing vibrations when the engine coolant starts to flow inside the hose.

       CAUTION:

       When squeezing the radiator hoses:
       

       • Wear protective gloves.

       • Be careful as the radiator hoses are hot.

       • Keep your hands away from the radiator fan.

14. Stop the engine, and wait until the engine coolant cools down.

15. 

    Text in Illustration

    *1	FULL Line
    *2	LOW Line

    After the engine has cooled down, check that the coolant level is between the FULL and LOW lines.

    If the coolant level is low, add coolant to the reservoir tank FULL line.

INSPECT FOR ENGINE COOLANT LEAK

1. 

   Text in Illustration

   *1	Radiator Cap Tester

   Fill the radiator assembly with engine coolant, and attach a radiator cap tester.

2. Pump the tester to 118 kPa (1.2 kgf/cm², 17.1 psi), and then check that the pressure does not drop.

   If the pressure drops, check the hoses, radiator assembly and water pump assembly for leaks. If there are no signs or traces of external engine coolant leaks, check the heater core, cylinder block and head.

INSPECT FOR FUEL LEAK

1. Connect an intelligent tester to the DLC3.

2. Turn the ignition switch to ON.

3. Turn the tester on.

4. Enter the following menus: Powertrain / Engine / Active Test.

5. Perform the Active Test.

   Intelligent Tester Display	Test Details	Control Range	Diagnostic Notes
   Test the Fuel Leak	Pressurize common rail internal fuel pressure, and check for fuel leaks	Stop/Start	Perform inspection of the high pressure fuel system. Test is possible when the following conditions are met: Warmed up engine. Vehicle is stopped. Battery voltage is 12 V or more. PM regeneration is not operating. Engine speed is less than 4000 rpm. Results of real-vehicle check: Engine Speed: 2702 rpm Fuel Pressure: 108570 kPa Target Common Rail Pressure: 105500 kPa Target Pump SCV Current: 1.2 A MAP: 127 kPa MAF: 28 g/sec.