1ND-TV STARTING SERVICE DATA

Glow plug Standard Resistance Approx. 1.0 Ω at 20°C (68°F)
Engine switch

Standard resistance

7 - 5 (Not pushed)

2 - 5 (Not pushed)

10 kΩ or higher

Standard resistance

7 - 5 (Pushed)

2 - 5 (Pushed)

15 Ω
Ignition switch

Standard resistance

Between all terminals

10 kΩ or higher

(LOCK)

Standard resistance

2 - 4

Below 1 Ω

(ACC)

Standard resistance

1 - 2 - 4

Below 1 Ω

(ON)

Standard resistance

5 - 6

Standard resistance

1 - 3 - 4

Below 1 Ω

(START)

Standard resistance

5 - 6 - 7

Starter relay

Standard resistance

3 - 5

10 kΩ or higher (when battery voltage is absent)
Below 1 Ω (when battery voltage applied to terminals 1 and 2)
Glow plug relay

Standard resistance

1 - 2

10 kΩ or higher (when battery voltage is absent)
Below 1 Ω (when battery voltage applied to terminals 3 and 4)
for 1.6 kW Type
Starter assembly Standard current 90 A or less at 11.5 V
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 2 Ω
Starter armature assembly resistance Segment - Segment Below 1 Ω
Commutator - Armature coil core 10 kΩ or higher
Starter armature assembly commutator circumference runout Standard runout 0.02 mm (0.000787 in.)
Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 29 mm (1.142 in.)
Minimum diameter 28 mm (1.102 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.0079 in.)
Starter brush holder assembly brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly resistance A - B 10 kΩ or higher
A - C 10 kΩ or higher
A - D Below 1 Ω
B - C Below 1 Ω
B - D 10 kΩ or higher
C - D 10 kΩ or higher
2.0 kW Type
Starter assembly Standard current 190 A or less at 11.5 V
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch Body Below 2 Ω
Starter armature assembly resistance Segment - Segment Below 1 Ω
Commutator - Armature coil core 10 kΩ or higher
Starter armature assembly commutator circumference runout Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 35.0 mm (1.378 in.)
Minimum diameter 34.0 mm (1.339 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.0079 in.)
Starter yoke resistance Lead wire - Brush Below 1 Ω
Brush - Starter yoke body 10 kΩ or higher
Starter brush holder assembly brush length Standard length 15.0 mm (0.591 in.)
Minimum length 9.0 mm (0.354 in.)
Starter yoke assembly brush length Standard length 15.0 mm (0.591 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly resistance Standard resistance 10 kΩ or higher
Starter brush holder assembly brush spring load Standard load 21.5 to 27.5 N (2.2 to 2.8 kgf, 4.8 to 6.2 lbf)
Minimum load 12.3 N (1.3 kgf, 2.8 lbf)