| No. 1 cooler cover x No. 2 idle pulley assembly |
9.8 |
100 |
87 in.*lbf |
| No. 4 engine cover x Timing chain cover sub-assembly x Water pump assembly |
10 |
102 |
7 |
| Valve adjusting screw x Lock nut |
with SST |
13 |
133 |
10 |
| without SST |
20 |
204 |
15 |
| Engine under cover x Body |
5.0 |
51 |
44 in.*lbf |
| Radiator reserve tank assembly x Inter cooler cooling air duct sub-assembly |
7.5 |
76 |
66 in.*lbf |
| Battery clamp sub-assembly |
3.5 |
36 |
31 in.*lbf |
| Battery carrier x Body |
17 |
175 |
13 |
| Cooler compressor assembly x Oil pan sub-assembly |
25 |
250 |
18 |
| No. 1 air tube x Air tube support |
7.0 |
71 |
62 in.*lbf |
| Engine mounting insulator RH x Engine mounting bracket RH, Body |
52 |
530 |
38 |
| Engine mounting insulator RH x Stud bolt |
10 |
102 |
7 |
| Engine mounting insulator LH x Body |
52 |
530 |
38 |
| Engine mounting insulator LH x Engine mounting bracket LH |
52 |
530 |
38 |
| Front shock absorber x Front stabilizer link |
74 |
755 |
55 |
| Front axle assembly x Front lower suspension arm |
98 |
999 |
72 |
| Front shock absorber x Front flexible hose |
29 |
300 |
22 |
| Front shock absorber x Front speed sensor bracket |
29 |
296 |
21 |
| Front axle assembly x Front speed sensor |
8.5 |
87 |
75 in.*lbf |
| Front axle hub nut x Front drive shaft assembly |
216 |
2203 |
160 |
| Engine moving control rod x Front frame assembly |
100 |
1020 |
74 |
| Front frame assembly x Body (Bolt A) |
108 |
1101 |
80 |
| Front frame assembly x Body (Bolt B) |
140 |
1428 |
103 |
| Engine moving control rod x Engine control rod bracket |
120 |
1224 |
89 |
| Fuel filter assembly x Engine mounting insulator LH |
19 |
189 |
14 |
| Engine ground bolt x Water outlet sub-assembly |
8.4 |
85 |
74 in.*lbf |
| Transaxle ground bolt x Transaxle assembly |
26 |
260 |
19 |
| Starter assembly x Transaxle assembly |
37 |
377 |
27 |
| Front wheel x Front axle |
103 |
1050 |
76 |
| Terminal B x Generator assembly |
9.8 |
100 |
87 in.*lbf |
| Terminal B x Starter assembly |
9.8 |
100 |
87 in.*lbf |
| Transaxle assembly x Cylinder block sub-assembly |
for Flange bolt |
37 |
377 |
27 |
| for Bolt with washer |
33 |
336 |
24 |
| Transaxle assembly x Oil pan sub-assembly |
for Flange bolt |
37 |
377 |
27 |
| for Bolt with washer |
33 |
336 |
24 |
| Bleeder clutch release tube x Clutch release with bearing cylinder assembly |
15 |
155 |
11 |
| Transaxle assembly x Clutch release with bearing cylinder assembly |
23 |
229 |
17 |
| Bleeder clutch release tube x Clutch release bleeder sub-assembly |
15 |
155 |
11 |
| Bleeder to accumulator tube x Clutch release bleeder sub-assembly |
15 |
155 |
11 |
| Transaxle assembly x Clutch release bleeder sub-assembly |
17 |
173 |
13 |
| No. 1 turbo insulator x Turbocharger sub-assembly |
7.0 |
71 |
62 in.*lbf |
| No. 2 turbo insulator x Turbocharger sub-assembly |
7.0 |
71 |
62 in.*lbf |
| Exhaust manifold converter sub-assembly x Turbocharger sub-assembly |
26 |
265 |
19 |
| Exhaust manifold converter sub-assembly x Manifold support bracket |
37 |
375 |
27 |
| Manifold support bracket x Cylinder block sub-assembly |
37 |
375 |
27 |
| No. 2 manifold support bracket x Cylinder block sub-assembly |
37 |
375 |
27 |
| No. 2 manifold support bracket x Exhaust manifold converter sub-assembly |
37 |
375 |
27 |
| Manifold stay x Cylinder block sub-assembly |
37 |
377 |
27 |
| Manifold stay x Turbocharger sub-assembly |
37 |
377 |
27 |
| Turbocharger stay x Cylinder head sub-assembly |
37 |
377 |
27 |
| Turbocharger stay x Turbocharger sub-assembly |
37 |
377 |
27 |
| No. 2 turbocharger stay x Turbocharger sub-assembly |
37 |
377 |
27 |
| No. 2 turbocharger stay x Cylinder head sub-assembly |
37 |
377 |
27 |
| Inlet turbo oil pipe sub-assembly x Turbocharger sub-assembly |
11 |
112 |
8 |
| Inlet turbo oil pipe sub-assembly x Cylinder block sub-assembly |
9.0 |
92 |
80 in.*lbf |
| Exhaust manifold x Cylinder head sub-assembly |
43 |
438 |
32 |
| Cylinder block side cover x Cylinder block sub-assembly |
37 |
377 |
27 |
| Crankshaft position sensor x Cylinder block sub-assembly |
8.0 |
82 |
71 in.*lbf |
| No. 1 cylinder block insulator x Cylinder block sub-assembly |
7.0 |
71 |
62 in.*lbf |
| Clutch cover assembly x Flywheel sub-assembly |
19 |
195 |
14 |
| Flywheel sub-assembly x Crankshaft |
1st |
49 |
500 |
36 |
| 2nd |
Turn 90° |
Turn 90° |
Turn 90° |
| Valve rocker arm pivot x Cylinder head sub-assembly |
30 |
306 |
22 |
| No. 1 with head taper screw plug x Cylinder head sub-assembly |
25 |
255 |
18 |
| Cylinder head sub-assembly x Stud bolt |
A, D |
10 |
102 |
7 |
| B |
15 |
153 |
11 |
| C |
5.0 |
51 |
44 |
| Connecting rod x Connecting rod cap |
1st |
15 |
153 |
11 |
| 2nd |
Turn 90° |
Turn 90° |
Turn 90° |
| Crankshaft bearing cap x Cylinder block sub-assembly |
1st |
60 |
612 |
44 |
| 2nd |
Turn 90° |
Turn 90° |
Turn 90° |
| No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly |
9.0 |
92 |
80 in.*lbf |
| Tube connector x Cylinder block sub-assembly |
25 |
255 |
18 |
| Cylinder block sub-assembly x Stud bolt |
6.0 |
61 |
53 in.*lbf |
| EGR with cooler pipe assembly x Cylinder head sub-assembly |
23 |
235 |
17 |
| EGR pipe connector x Electric EGR control valve assembly |
23 |
235 |
17 |
| No. 1 EGR cooler bracket x Cylinder head sub-assembly |
23 |
235 |
17 |
| Electric EGR control valve assembly x Intake air connector |
23 |
235 |
17 |
| Oil level gauge guide sub-assembly x Cylinder head sub-assembly |
9.0 |
92 |
80 in.*lbf |
| Intake air connector x Cylinder head sub-assembly |
23 |
235 |
17 |
| No. 1 glow plug connector x Glow plug assembly |
2.2 |
22 |
19 in.*lbf |
| Glow plug assembly x Cylinder head sub-assembly |
13 |
127 |
9 |
| No. 1 injection pipe clamp x Injection pipe sub-assembly |
9.0 |
92 |
80 in.*lbf |
| No. 2 injection pipe clamp x Fuel inlet pipe sub-assembly |
9.0 |
92 |
80 in.*lbf |
| Injection pipe sub-assembly x Injector assembly |
28 |
286 |
21 |
| Injection pipe sub-assembly x Common rail assembly |
28 |
286 |
21 |
| Fuel inlet pipe sub-assembly x Common rail assembly |
28 |
286 |
21 |
| Fuel inlet pipe sub-assembly x Supply pump assembly |
28 |
286 |
21 |
| Common rail assembly x Cylinder head sub-assembly |
21 |
214 |
15 |
| Supply pump assembly x Cylinder head sub-assembly |
21 |
214 |
15 |
| No. 1 nozzle holder clamp x Cylinder head sub-assembly |
19 |
194 |
14 |
| Water temperature sensor x Water outlet sub-assembly |
20 |
204 |
15 |
| Water outlet sub-assembly x Cylinder head sub-assembly |
11 |
112 |
8 |
| Water by-pass pipe sub-assembly x Water outlet sub-assembly |
9.0 |
92 |
80 in.*lbf |
| Water by-pass pipe sub-assembly x Cylinder block sub-assembly |
9.0 |
92 |
80 in.*lbf |
| Water inlet pipe x Cylinder block sub-assembly |
9.0 |
92 |
80 in.*lbf |
| Water inlet x Water inlet housing |
9.0 |
92 |
80 in.*lbf |
| Oil pan cover x Oil pan sub-assembly |
7.0 |
71 |
62 in.*lbf |
| No. 2 oil pan cover x Oil pan sub-assembly |
7.0 |
71 |
62 in.*lbf |
| Generator assembly x Generator bracket |
54 |
551 |
40 |
| Generator assembly x Engine mounting bracket RH |
21 |
214 |
15 |
| Generator bracket x Cylinder block sub-assembly |
40 |
407 |
30 |
| Vacuum pump assembly x Timing chain cover sub-assembly |
21 |
214 |
15 |
| No. 2 idle pulley assembly x Timing chain cover sub-assembly |
25 |
250 |
18 |
| V-ribbed belt tensioner assembly x Timing chain cover sub-assembly |
24 |
245 |
18 |
| Crankshaft damper sub-assembly x Crankshaft |
210 |
2141 |
155 |
| Idler pulley sub-assembly x Engine mounting bracket RH |
40 |
408 |
30 |
| Oil pressure switch assembly x Cylinder block sub-assembly |
15 |
153 |
11 |
| Harness bracket x Cylinder head cover sub-assembly |
11 |
112 |
8 |
| Camshaft position sensor x Cylinder head cover sub-assembly |
7.0 |
71 |
62 in.*lbf |
| Cylinder head cover sub-assembly x Cylinder head assembly |
11 |
112 |
8 |
| Harness bracket x Timing chain cover sub-assembly |
13 |
130 |
9 |
| Water inlet housing x Timing chain cover sub-assembly |
9.1 |
93 |
81 in.*lbf |
| Engine mounting bracket RH x Cylinder head sub-assembly, Cylinder block sub-assembly |
55 |
561 |
41 |
| Timing chain cover sub-assembly x Cylinder head assembly, Cylinder block sub-assembly, Oil pan sub-assembly |
Bolt A, B, Nut |
21 |
214 |
15 |
| Bolt C |
40 |
408 |
30 |
| Camshaft timing sprocket x Camshaft |
20 |
204 |
15 |
| No. 1 chain tensioner assembly x Cylinder block sub-assembly |
21 |
214 |
15 |
| No. 1 chain vibration damper x Cylinder block sub-assembly |
21 |
214 |
15 |
| Oil pump drive shaft gear x Oil pump assembly |
30 |
306 |
22 |
| Camshaft bearing cap x Cylinder head sub-assembly |
19 |
194 |
14 |
| Cylinder head sub-assembly x Cylinder block sub-assembly |
1st |
50 |
510 |
37 |
| 2nd |
Turn 90° |
Turn 90° |
Turn 90° |
| 3rd |
Turn 90° |
Turn 90° |
Turn 90° |
| 4th |
Turn 90° |
Turn 90° |
Turn 90° |
| Oil cooler assembly x Oil filter bracket sub-assembly, Oil pan sub-assembly |
21 |
214 |
15 |
| Oil filter cap x Oil filter bracket sub-assembly |
25 |
255 |
18 |
| Engine oil level sensor x Oil pan sub-assembly |
9.0 |
92 |
80 in.*lbf |
| No. 2 oil pan sub-assembly x Oil pan sub-assembly |
9.0 |
92 |
80 in.*lbf |
| Stud bolt x Oil pan sub-assembly |
A |
5.0 |
51 |
44 in.*lbf |
| B |
10 |
102 |
7 |
| Oil pan drain plug x No. 2 oil pan sub-assembly |
38 |
387 |
28 |
| Oil pan sub-assembly x Cylinder block sub-assembly |
21 |
214 |
15 |
| Engine hanger x Cylinder head sub-assembly |
40 |
408 |
30 |
| Battery negative terminal x Battery negative cable |
5.4 |
55 |
48 in.*lbf |