WINDSHIELD GLASS INSTALLATION


  1. CLEAN WINDSHIELD GLASS

    A0117AZE01

    1. Using a scraper, remove the damaged stoppers, dam and adhesive from the windshield glass.

      Note

      Be careful not to damage the windshield glass.

    2. Clean the outer edge of the windshield glass with a non-residue solvent.

      Note


      • Do not touch the windshield glass surface after cleaning it.

      • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

  2. CLEAN VEHICLE BODY


    1. A0118T2E09
      Text in Illustration
      *1 Adhesive
      *2 Vehicle Body

      Clean and shape the contact surface of the vehicle body.


      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

        Note

        Do not damage the vehicle body.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

        Tech Tips

        Clean the vehicle body even if all the adhesive has been removed.

  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer G for later use.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.

      A011AV7E01
      Standard Dimension
      Area Dimension
      a 11.2 mm (0.441 in.)
      b 40 mm (1.575 in.)

      Tech Tips

      Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

  4. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

    A01187FE01
    Text in Illustration
    *1 Stopper

    1. Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.

      Tech Tips

      Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

  5. INSTALL WINDSHIELD WEATHERSTRIP

    A0116WAE01

    1. Using a brush or sponge, coat the application area of the moulding with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer G for later use.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install a new weatherstrip onto the windshield glass, as shown in the illustration.

      A011AR9E01

    3. Slowly pull and remove the paper backing extending from the windshield weatherstrip, and fasten the windshield weatherstrip.

    4. Press on the sections with double-sided tape by hand.

  6. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of adhesive dam with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer G for later use.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.

      A0116XAE01
      Standard Dimension
      Area Dimension
      a 31 mm or more (1.220 in. or more)

      Note

      Install the new adhesive dam along the ceramic notches.

  7. INSTALL WINDSHIELD GLASS

    A0117H2E01
    Text in Illustration
    *1 Mark

    1. Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the whole contact surface of the windshield glass rim is perfectly even.

      3. Align the matchmarks on the windshield glass and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

    2. A011A2HE05

      Using a brush, coat the installation surface on the vehicle body with Primer M.

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer M for later use.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries

    3. Using a brush or sponge, coat the application areas that still have adhesive attached with Primer G.

      A011A7VE01
      Standard Dimension
      Area Dimension
      a 8 mm or more (0.315 in. or more)
      b 8 mm or more (0.315 in. or more)
      c 16 mm or more (0.630 in. or more)

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer G for later use.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A011AKUE01

        Cut off the tip of the cartridge nozzle, as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time limit described in the table below.

        Usage Time Frame
        Temperature Tack-free Time
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the windshield glass, as shown in the illustration.

        A0117ZYE01
        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.)
        b 12.0 mm (0.472 in.)
        c 6.5 mm (0.256 in.)
        d 25.9 mm (1.020 in.)
    5. A01180FE01
      Text in Illustration
      *1 Mark
      *2 Suction Cup

      Install the windshield glass.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass.

      2. Lightly press the front surface of the windshield glass to ensure a close fit.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22 lb) or more.

      3. A011AHEE03
        Text in Illustration
        *1 Windshield
        *2 Dam
        *3 Adhesive

        If necessary, use a scraper to correct the level or position of adhesive that has been applied.

        Tech Tips

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until applied adhesive hardens.

        Note

        Do not drive the vehicle within the time limits described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  8. CHECK FOR LEAKAGE AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  9. INSTALL ROOF HEADLINING

    Click here

    Tech Tips

    Return the front section of the roof headlining assembly to the original position.

  10. INSTALL RAIN SENSOR

    Click here

  11. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)


    1. A011AR3

      Connect the connector.

    2. Engage the 4 claws and install the inner rear view mirror stay holder cover A.

    3. A0117Z1

      Slide the inner rear view mirror in the direction indicated by the arrow in the illustration to install it.

    4. Using a T20 "TORX" socket wrench, install the screw.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }
    5. A01177U

      Slide the inner rear view mirror stay holder cover B in the direction indicated by the arrow to engage the 2 claws and install the inner rear view mirror stay holder cover B.

  12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

    A0118K6E03
    Text in Illustration
    *1 Cover
    *2 Claw

    1. Install the inner rear view mirror as shown in the illustration.

    2. Install the cover.

  13. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY

    Click here

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  15. INSPECT SRS WARNING LIGHT

    Click here