HEATER ASSEMBLY REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    To avoid the danger of being burned, do not remove the reserve tank cap sub-assembly while the engine and reserve tank assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the reserve tank cap.

      A0116ZIE01
      Text in Illustration
      *1 Radiator Drain Cock Plug *3 Air Bleed Valve 1
      *2 Reserve Tank Cap Sub-assembly *4 Air Bleed Valve 2

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. Remove the windshield wiper motor and link assembly Click here.

  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY


    1. Remove the tail exhaust pipe assembly Click here.

  4. REMOVE EXHAUST PIPE SUB-ASSEMBLY

    A011AMH

    1. Remove the bolt, 2 nuts and exhaust pipe.

  5. REMOVE BATTERY CLAMP SUB-ASSEMBLY


    1. A011ADE

      Remove the 2 nuts and the battery clamp.

  6. REMOVE BATTERY

  7. REMOVE BATTERY TRAY

  8. REMOVE FUEL FILTER ASSEMBLY


    1. A011B6X

      Disconnect the 2 wire harness clamps.

    2. Disconnect the connector.

    3. A011A0C

      Disconnect the 2 connectors.

    4. A0119HL

      Disconnect the 2 fuel hose clamps from the fuel filter.

    5. Disconnect the 2 fuel hoses.

    6. A011BBN

      Loosen the fuel filter drain plug to drain fuel.

    7. Tighten the fuel filter drain plug.

    8. A0118XZ

      Remove the 2 nuts and fuel filter.

  9. REMOVE HEATER PUMP ASSEMBLY

    A011AC2

    1. Disconnect the connector.

    2. Disconnect the 2 fuel hoses.

    3. Remove the nut and heater pump.

  10. REMOVE NO. 1 HOSE TO HOSE TUBE

    A0119E9

    1. Remove the 2 bolts.

    2. Disconnect the 2 vacuum hoses and remove the hose to hose tube.

  11. DISCONNECT HEATER WATER INLET HOSE A

    A011926

    1. Slide the clip and disconnect the heater water inlet hose from the air conditioning unit.

  12. DISCONNECT HEATER WATER INLET HOSE E

    A01171H

    1. Slide the clip and disconnect the heater water inlet hose from the engine assembly.

  13. SEPARATE WINDSHIELD WASHER JAR ASSEMBLY

    A011BTV

    1. Disengage the claw and separate the windshield washer jar.

  14. REMOVE AIR DUCT

    A0118RM

    1. Remove the 2 clips and air duct.

  15. REMOVE HEATER AND ACCESSORY ASSEMBLY

    A0119P7

    1. Remove the 2 bolts and separate the heater exhaust pipe.

    2. Remove the 4 nuts.

    3. Remove the heater and accessory assembly.

      Note

      Do not damage the heater and accessory assembly when removing the heater and accessory assembly.