COMPRESSOR (for 1NR-FE) REASSEMBLY


  1. INSTALL MAGNET CLUTCH ASSEMBLY

    A0118TK

    1. Install the magnet clutch stator with the parts shown in the illustration aligned.

    2. A0119N3

      Using a snap ring expander, install a new snap ring with the chamfered side facing up.

    3. A01179H

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.

      Note

      Do not damage the seal cover of the bearing when installing the snap ring.

    4. Install the compressor washer(s) and magnet clutch hub.

      Note

      Do not change the combination of the compressor washer(s) used before disassembly.

    5. A0117J3E01

      Using SST, hold the magnet clutch hub and install the bolt.

      SST
      09985-00270
      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

  2. INSTALL COOLER COMPRESSOR BRACKET

    A0117EE

    1. Install the cooler compressor bracket with the bolt.

    2. A0117KT

      Install the 2 connectors.

    3. Connect the ground wire clamp.

  3. INSPECT MAGNET CLUTCH CLEARANCE

    A011A7P

    1. Clamp the cooler compressor in a vise.

    2. Set a dial indicator to the magnet clutch hub.

    3. Connect the battery positive lead to terminal 3 of the magnet clutch connector and the negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

      Standard clearance
      0.25 to 0.50 mm (0.010 to 0.020 in.)

      If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using compressor washers to obtain the standard clearance.

      Compressor washer thickness
      0.1 mm (0.004 in.)
      0.3 mm (0.012 in.)
      0.5 mm (0.020 in.)

      Note

      Adjustment should be performed with 3 or fewer magnet clutch washers.

    4. Remove the cooler compressor from the vise.