COMPRESSOR (for 1NR-FE) REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. Switch the A/C on.

    3. Turn the blower switch to on.

    4. Operate the cooler compressor with an engine speed of approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the remaining compressor oil from each component, in the cooler compressor.

    5. Stop the engine.

    6. Remove the caps from the service valves on the refrigerant line.

      A011ADWE02
      Text in illustration
      *a Engine room side
      *b Wheel house side
      Access to Hi Pressure Side
      Engine Type RHD LHD
      1KR-FE Engine room Engine room
      1NR-FE Engine room Engine room
      1ND-TV Engine room Engine room
      Access to Low Pressure Side
      Engine Type RHD LHD
      1KR-FE Wheel house Wheel house
      1NR-FE Wheel house Wheel house
      1ND-TV Wheel house Wheel house

    7. Connect the refrigerant recovery unit.

    8. Recover the refrigerant from the air conditioning system using a refrigerant recovery unit.

      Tech Tips

      Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.

  2. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1


    1. Remove the V (cooler compressor to crankshaft pulley) belt No. 1 Click here.

  3. REMOVE FRONT FRAME ASSEMBLY


    1. Remove the front frame assembly Click here.

  4. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. Remove the discharge hose bracket installing bolt.

    2. A0117TI

      Remove the bolt and disconnect the discharge hose from the compressor.

    3. Remove the O-ring from the discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

  5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

    A01186O

    1. Remove the bolt and disconnect the suction hose from the compressor.

    2. Remove the O-ring from the suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

  6. REMOVE COOLER COMPRESSOR ASSEMBLY

    A0117L0

    1. Remove the 2 bolts and the 2 nuts.

    2. A011B6S

      Using a "TORX" socket wrench (E8), remove the 2 stud bolts and the compressor.