HEADLIGHT CLEANER MOTOR INSTALLATION


  1. INSTALL HEADLIGHT CLEANER MOTOR AND PUMP ASSEMBLY


    1. Install the headlight cleaner motor and pump assembly.

    2. Connect the connector.

  2. FILL UP WASHER JAR WITH WASHER FLUID


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      Text in Illustration
      *1 Headlight Cleaner Motor and Pump Assembly
      *2 Headlight Cleaner Hose

      Connect the headlight cleaner hose to the headlight cleaner motor and pump assembly and lock the headlight cleaner hose as shown in the illustration.

      Note

      Check that the headlight washer hose is securely connected by pulling it.

    2. Fill the washer jar with washer fluid.

  3. INSTALL FRONT BUMPER COVER


    1. w/ Fog Light:

      Connect the 2 fog light connectors.

    2. w/ Headlight Cleaner System:

      Connect the headlight washer hose.

    3. Attach the 10 claws to install the front bumper cover.

    4. Install the 3 bolts and 2 clips.

    5. A00ONQZE01
      Text in Illustration
      *a Correct
      *b Incorrect

      Install the 2 pin hold clips and 2 screws.

      Tech Tips

      Insert the pin hold clip with the slot aligned vertically. Do not rotate the clip after inserting it. After installation, confirm that the slot is vertical.

    6. Install the 9 screws.

    7. w/ Headlight Cleaner System:

      Fill the washer jar with washer fluid.

  4. INSTALL RADIATOR SUPPORT OPENING COVER


    1. Install the radiator support opening cover with the 7 clips.

  5. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light)


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      Prepare the vehicle:


      • Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the fog lights can be observed and above which it cannot.

      • Place the vehicle at a 90° angle to the wall.

      • Create a 25 m (82.0 ft.) distance between the vehicle (fog light bulb center) and the wall.

      • Make sure that the vehicle is on a level surface.

      • Bounce the vehicle up and down to settle the suspension.

      Note

      A distance of 25 m (82.0 ft.) between the vehicle (fog light bulb center) and the wall is necessary for proper aim adjustment. If unavailable, secure a distance of exactly 3 m (9.84 ft.) for the check and adjustment (the target zone will change with the distance, so follow the instructions in the illustration).

    2. Prepare a piece of thick white paper approximately 2.0 m (6.56 ft.) (height) x 4.0 m (13.1 ft.) (width) to use as a screen.

    3. Draw a vertical line down the center of the screen (V line).

    4. Set the screen as shown in the illustration.

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      Tech Tips


      • Stand the screen perpendicular to the ground.

      • Align the V line on the screen with the center of the vehicle.

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      Draw base lines (H, V LH, and V RH lines) on the screen as shown in the illustration.

      Tech Tips

      Mark the fog light bulb center marks on the screen. If the center mark cannot be observed on the fog light, use the center of the fog light bulb or the name of the manufacturer marked on the fog light as the center mark.


      1. H line (Fog light height):

        Draw a horizontal line across the screen so that it passes through the center marks. The H line should be at the same height as the fog light bulb center marks of the fog lights.

      2. V LH Line, V RH Line (Center mark position of left-hand (LH) and right-hand (RH) fog lights):

        Draw two vertical lines so that they intersect the H line at each center mark.

  6. INSPECT FOG LIGHT AIMING (w/ Fog Light)


    1. Cover the fog light or disconnect the connector of the fog light on the opposite side to prevent light from the fog light that is not being inspected from affecting the fog light aiming inspection.

      Note

      Do not keep the fog light covered for more than 3 minutes. The fog light lens is made of synthetic resin, which may melt or be damaged due to excessive heat.

    2. Start the engine.

    3. Turn on the fog light and check if the cutoff line falls within the specified area in the following illustration.

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  7. ADJUST FOG LIGHT AIMING (w/ Fog Light)


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      Text in Illustration
      *1 Aiming Screw

      Adjust the aim vertically.

      Adjust the aim of each fog light to the specified range by turning the aiming screw with a screwdriver.

      Note

      The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it, and then retighten it so that the final turn of the screw is in the clockwise direction.

      Tech Tips

      If it is not possible to correctly adjust fog light aim, check the bulb, fog light unit and fog light unit reflector installation.