BACK DOOR REASSEMBLY


  1. INSTALL BACK DOOR STAY BOLT (for LH Side)


    1. A003ARJ

      When replacing the back door stay bolt with a new one:


      1. Clean the threaded portion on the vehicle body with a non-residue solvent.

      2. Install the back door stay bolt.

        Torque:
        22 N*m  { 224 kgf*cm, 16 ft.*lbf }

    2. When reusing the back door stay bolt:


      1. Clean the threaded portion on the vehicle body with a non-residue solvent.

      2. Apply adhesive to the threads of the back door stay bolt.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      3. A003ARJ

        Install the back door stay bolt.

        Torque:
        22 N*m  { 224 kgf*cm, 16 ft.*lbf }

  2. INSTALL BACK DOOR STAY BOLT (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  3. INSTALL UPPER BACK DOOR DAMPER STAY BRACKET LH


    1. Clean the threaded portion on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A003E4L

      Install the upper back door damper stay bracket with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  4. INSTALL UPPER BACK DOOR DAMPER STAY BRACKET RH

    Tech Tips

    Use the same procedure described for the LH side.

  5. INSTALL BACK DOOR STAY ASSEMBLY LH


    1. Install the 2 stop rings to the back door stay assembly.

    2. A003D5X

      Install the back door stay assembly.

      Note

      Install the back door stay assembly while supporting the back door by hand.

    3. Check that the back door stay assembly is attached at the ball joint and that the back door stay assembly cannot be pulled off.

  6. INSTALL BACK DOOR STAY ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  7. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System)


    1. Attach the 2 claws to install the rear television camera assembly.

    2. Connect the connector.

  8. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY


    1. A003DKT

      Connect the connector and install the back door opener switch.

  9. INSTALL LICENSE PLATE LIGHT ASSEMBLY


    1. A00OV05

      Attach the 4 claws to install the 2 lights.

    2. Connect the 2 connectors.

  10. INSTALL BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE


    1. Attach the clip to install the back door outside garnish.

    2. Install the back door outside garnish with the 5 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  11. INSTALL REAR LIGHT LENS AND BODY LH


    1. Install the rear light lens and body LH with the 4 nuts.

    2. Connect the connector.

  12. INSTALL REAR LIGHT LENS AND BODY RH

    Tech Tips

    Use the same procedure described for the LH side.

  13. INSTALL BACK DOOR LOCK ASSEMBLY

    Note


    • When installing a new back door lock assembly, if there is any tape stuck to it, remove the tape.

    • When installing a new back door lock assembly, if there are any strings attached to it, cut the strings off.


    1. A00OJC3

      Connect the connector.

    2. Install the back door lock assembly with the 3 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  14. INSTALL REAR WIPER MOTOR GROMMET


    1. A00OHYLE01
      Text in Illustration
      *1 MP grease

      Apply MP grease to the entire surface of the wiper motor grommet lip.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves on the lip are filled with grease.

    2. A00OLNZE01
      Text in Illustration
      *1 Position Mark

      Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

  15. INSTALL REAR WIPER MOTOR ASSEMBLY


    1. A00OM3D

      Temporarily install the rear wiper motor assembly with the 3 bolts.

    2. Tighten the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Connect the connector.

  16. INSTALL REAR WIPER ARM


    1. Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

    2. A00OLE6E01
      Text in Illustration
      *1 Wiper Arm Pivot Serrations
      *2 Wire Brush
      *3 Wiper Pivot Serrations

      Clean the serrations with a wire brush.

    3. A00OM1CE01
      Text in Illustration
      *1 Defogger Line

      Set the head of the blade on the defogger line.

    4. Install the rear wiper arm with the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    5. Close the wiper arm head cap.

  17. INSTALL REAR WASHER NOZZLE


    1. A003DD2

      Attach the 2 claws to install the washer nozzle.

    2. A003BRX

      Connect the hose.

  18. INSTALL CENTER STOP LIGHT ASSEMBLY


    1. A003DAF

      Connect the connector.

    2. Install the stop light with the 2 screws.

  19. INSTALL REAR SPOILER

    A003ART

    1. Pass the wire harness through the back door panel.

    2. Attach the 3 clips to install the rear spoiler.

    3. A003C8ZE01
      Text in Illustration
      *1 Grommet

      Install the 4 nuts and 2 grommets.

    4. Connect the connector and clamp.

  20. INSTALL DOOR PULL HANDLE


    1. A00OLR3

      Attach the 4 claws to install the door pull handle.

      Tech Tips

      Use the same procedure for all door pull handles.

  21. INSTALL BACK DOOR TRIM BOARD ASSEMBLY


    1. A00ONB5

      Attach the 14 clips to install the back door trim board.

  22. INSTALL BACK DOOR SIDE GARNISH LH


    1. A00OHU3

      Attach the 2 clips and claw to install the back door side garnish.

  23. INSTALL BACK DOOR SIDE GARNISH RH


    1. A00OKRN

      Attach the 2 clips and claw to install the back door side garnish.

  24. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY


    1. A00ONFV

      Attach the 4 clips to install the upper back door trim panel