LUGGAGE DOOR HINGE TORSION BAR INSTALLATION

Tech Tips


  • The installation should be performed in the order of RH to LH.

  • After installing the torsion bar, use your hand to open and close the luggage door. Make sure the luggage door opens and closes smoothly.


  1. INSTALL LUGGAGE COMPARTMENT DOOR TORSION BAR SUPPORT


    1. A00DQ0U

      Install the luggage compartment door torsion bar support as shown in the illustration.

  2. INSTALL LUGGAGE DOOR HINGE TORSION BAR RH


    1. A00DU03E01
      Text in Illustration
      *1 Installation Hole
      *2

      Installation Hole

      (for Adjustment)

      Set the tip of the luggage door hinge torsion bar RH into the installation hole in the center. The upper and lower holes are used for adjustment.

    2. A00DUVR

      Connect the luggage door hinge torsion bar RH to the body LH side.

    3. A00DUKUE01

      Using SST, install the luggage door hinge torsion bar RH to the luggage door hinge and body RH side.

      SST
      09804-24010
    4. A00DPIN

      Connect the luggage door hinge torsion bar RH to the luggage compartment door torsion bar support.

  3. INSTALL LUGGAGE DOOR HINGE TORSION BAR LH


    1. A00DU5LE01
      Text in Illustration
      *1 Installation Hole
      *2

      Installation Hole

      (for Adjustment)

      Set the tip of the luggage door hinge torsion bar LH into the installation hole in the center. The upper and lower holes are used for adjustment.

    2. A00DPMK

      Connect the luggage door hinge torsion bar LH to the body RH side.

    3. A00DPYIE01

      Using SST, install the luggage door hinge torsion bar LH to the luggage door hinge and body LH side

      SST
      09804-24010
    4. A00DT5P

      Connect the luggage door hinge torsion bar LH to the luggage compartment door torsion bar support.

    5. A00DR0C

      Attach the 2 claws to close the cover.

  4. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH


    1. A00DUUV

      Pass the fuel lid opener cable through the trim cover.

    2. A00DPQ4

      Install the trim cover with the 4 clips.

  5. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH


    1. A00DRBK

      Install the trim cover with the 4 clips.

  6. INSTALL REAR FLOOR FINISH PLATE


    1. A00DQPN

      Attach the 4 clips to install the rear floor finish plate.

    2. A00DPVX

      Install the 2 clips.

  7. INSTALL ROPE HOOK ASSEMBLY


    1. A00DQ4Z

      Install the 4 rope hooks with the 4 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

  8. INSTALL REAR FLOOR BOARD SPACER

    A00DS4UE01

  9. INSTALL REAR NO. 6 FLOOR BOARD SPACER

    A00DSNXE01

  10. INSTALL LUGGAGE COMPARTMENT FLOOR CARPET

    A00DV1K

  11. INSTALL REAR SIDE SEATBACK ASSEMBLY LH


    1. A003BE1E01

      Install the claw as shown in the illustration.

    2. Install the side seatback with the bolt.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }
    3. A003CVN

      Install the rear seat 3 point type belt anchor with the bolt.

      Torque:
      41 N*m  { 418 kgf*cm, 30 ft.*lbf }

      Note

      Do not allow the anchor part of the rear seat 3 point type belt to overlap the protruding parts of the floor panel.

    4. Install the seat belt to the belt guide.

    5. Attach the claw to close the cap of the rear seat shoulder belt guide.

    6. Check if the ELR locks.

      Note

      The check should be performed with the outer belt assembly installed.


      1. With the belt assembly installed, check that the belt locks when it is pulled out quickly.

  12. INSTALL REAR SIDE SEATBACK ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  13. INSTALL REAR BENCH TYPE SEAT CUSHION ASSEMBLY

    A003CGQE01

    1. Attach the 2 rear hooks of the seat cushion to the seatback.

    2. Attach the 2 front hooks to install the seat cushion.

    3. Confirm that the seat cushion is firmly installed.

      Note

      When installing the seat cushion, make sure the seat belt buckle is not under the seat cushion.