GENERATOR DISASSEMBLY

REMOVE GENERATOR PULLEY CAP
1. Using a screwdriver, puncture the center of the generator pulley cap and pry it off.
  
  Note
  
  Do not reuse the generator pulley cap.
REMOVE GENERATOR PULLEY
1. Mount the generator in a vise between aluminum plates.
2. Text in Illustration
  
  *1 Rotor Shaft
  
  Install SST (A) and (B) to the generator pulley as shown in the illustration.
  
  SST
  
  09820-63021
  
  Note
  
  Securely install SST to the generator pulley and generator rotor shaft.
3. Using a wrench to hold SST (A), turn SST (B) counterclockwise to loosen the generator pulley.
  
  Note
  
  Be careful as the generator pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.
4. Remove SST from the generator.
5. Remove the generator pulley from the rotor shaft.
REMOVE GENERATOR REAR END COVER
1. Place the generator on the generator pulley.
2. Remove the 3 nuts and generator rear end cover.
REMOVE GENERATOR TERMINAL INSULATOR
1. Remove the generator terminal insulator from the generator coil.
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the 2 screws and generator brush holder from the generator coil.
REMOVE GENERATOR COIL ASSEMBLY
1. Remove the 4 bolts from the drive end frame.
2. Text in Illustration
  
  *1 Hold
  
  *2 Turn
  
  Using SST, remove the generator coil.
  
  SST
  
  09950-40011 ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )
REMOVE GENERATOR ROTOR ASSEMBLY
1. Text in Illustration
  
  *1 Washer
  
  *2 Generator Rotor
  
  Remove the washer and generator rotor.
REPLACE GENERATOR DRIVE END FRAME BEARING
1. Remove the 4 screws and retainer plate.
2. Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.
  
  SST
  
  09950-60010 ( 09951-00250 )
  
  09950-70010 ( 09951-07100 )

Text in Illustration
*1	Hold
*2	Turn

Text in Illustration
*1	Washer
*2	Generator Rotor